AEM 21-8001 Manuel utilisateur

Equipped with AEM®Dryflow™ Filter

No Oil Required!

INSTALLATION INSTRUCTIONS

PART NUMBER: 21-8001

1995-1992 CHEVROLET C1500 Suburban V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1992 CHEVROLET C2500 Suburban V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1992 CHEVROLET K1500 Suburban V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1992 CHEVROLET K2500 Suburban V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET C1500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET C1500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET C2500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET C2500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET C3500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET K1500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET K1500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET K2500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET K2500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 CHEVROLET K3500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995 CHEVROLET C35 V8-5.7L C.A.R.B. E.O. # D-392-21

1995 CHEVROLET Tahoe V8-5.7L C.A.R.B. E.O. # D-392-21

1994-1992 CHEVROLET Blazer V8-5.7L C.A.R.B. E.O. # D-392-21

1991-1989 CHEVROLET R3500 V8-5.7L SEE * NOTE

1991-1989 CHEVROLET V3500 V8-5.7L SEE * NOTE

1988 CHEVROLET R20 V8-5.7L SEE * NOTE

1988 CHEVROLET R30 V8-5.7L SEE * NOTE

1995-1992 GMC C1500 Suburban V8-5.7L SEE * NOTE

1995-1992 GMC K1500 Suburban V8-5.7L SEE * NOTE

1995-1992 GMC K2500 Suburban V8-5.7L SEE * NOTE

1995-1988 GMC C1500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 GMC C1500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 GMC C2500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 GMC C2500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 GMC C3500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 GMC K1500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 GMC K1500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 GMC K2500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1988 GMC K2500 V8-5.0L C.A.R.B. E.O. # D-392-21

1995-1988 GMC K3500 V8-5.7L C.A.R.B. E.O. # D-392-21

1995-1992 GMC Yukon V8-5.7L C.A.R.B. E.O. # D-392-21

1991-1988 GMC R3500 V8-5.7L SEE *NOTE

1989-1988 GMC R2500 V8-5.7L SEE * NOTE

1991-1988 GMC V3500 V8-5.7L SEE * NOTE

1991-1988 GMC Jimmy V8-5.7L SEE * NOTE

PARTS LIST

Description Qty. Part Number

Air Filter Assy. 4.00 X 9" Dry Ele. 1 21-2059DK

Heat Shield 1 20-8001

Inlet Pipe 1 2-80011

Hose, Silicone 4.00x3" Blk. 1 5-400

Edge Trim, 34" 1 8-4034

Plenum 1 9-8001

Mount, Rubber 1" X 6mm 1 1228599

Neoprene, 1/16" X 6" X 5" Adhes. 1 8-121-5

Rubber Edge Trim 14" 1 8-3014

Gskt., TB Spacer 2 2-9206

TB Spacer, Bl./An 1 2-9006

Bracket, Heat Shield 1 32-3029

Bolt, Hex M6 X 1.0 X 16mm 1 1-2030

Bolt, Hex 5/16-18 X 5/8 2 1-2090

Bolt, Hex 5/16-18 X 3.25 1 1-2091

Bolt, Intake Plenum 2 1-2093

Washer, 5/16 SAE Flat 12 1-3031

Washer, 6mm Soft Mount 4 08160

Nut, M6 Hex Serrated 3 444.460.04

Nut, 5/16-18 Nylock 6 1-2092

1/2" Bnd. Hose Clamp, 3.56"-4.50" 3 9464

b. Remove the air cleaner housing and filter

element by removing the two wing nuts.

Remove the two mounting studs. Older models

may be equipped with only one wing nut. On

these models, remove the z-shaped rod from

the center of the throttle body. Keep the air

cleaner extension for use with the AEM®intake

system.

Air Cleaner

Lid

Air Filter

Air Cleaner

Housing

Air Cleaner

Extension

a. Remove the air intake duct, resonator, and

adapter form the engine bay. The adapter is

removed by gently squeezing the sides in to

release the lip from the inner fender.

Air Intake Duct

Resonator

Adapter

Resonator Hold

Down Strap

Read and understand these instructions BEFORE attempting to install this product.

Failure to follow installation instructions and not using the provided hardware may

damage the intake tube, throttle body and engine.

1. Preparing Vehicle

a.Make sure vehicle is parked on level surface.

b.Set parking brake.

c. If engine has run in the past two hours, let it cool down.

d.Disconnect all negative battery terminals.

e.Do not discard stock components after removal of the factory system.

2. Removal of stock system

e. Remove the three bolts securing the throttle

body to the intake manifold. Make note of the

vacuum line connections at the front of the

throttle body. Lift the throttle body and remove

the old gasket.

c. From inside the passenger side fender well,

remove the two bolts holding the resonator hold

down strap bracket. Remove the bracket.

d. Follow the two fuel hard lines from the back of

the throttle body down to the bracket on the

transmission. Remove the nut securing the

bracket to the transmission.

e. Reconnect any vacuum lines on the front of

the throttle body that may have become

dislodged. Secure the hard fuel line bracket

removed in step 2d.

3. Installation of AEM®intake system.

a.When installing the intake system, do not completely tighten the hose clamps or mounting hardware until

instructed to do so.

b. Place the AEM

throttle body spacer between

the throttle body and intake manifold, using one

of the supplied gaskets on each side.

TB Spacer

c. Thread the two hex-standoffs into the two rear

throttle body mounting holes. Use one 5/16

washer under the hex portion of each standoff.

The longer threaded end of the standoff is the

end that threads into the intake manifold.

d. Place a 5/16 washer under the head of the

supplied 5/16-18 bolt and install into the front

throttle body mounting hole. Torque the hex-

standoffs and bolt to 12 ft-lb.

Heat Shield

Bracket

h. Loosely secure the heat shield in the engine

bay using the supplied 5/16-18 bolts, washers

and lock nuts. Insert the bolts up from the wheel

well through the holes exposed in step 2c.

g. Install the supplied rubber mount onto the

AEM®heat shield using one each of the

supplied M6 washers and lock nuts.

Rubber

Mount

Washer and

Lock Nut

f. Remove the factory battery hold down bolt.

Place the AEM®heat shield bracket under the

head of the bolt and reinstall.

i. Align the hole in the heat shield with the heat

shield bracket installed in step 3f. Secure using

the supplied M6 bolt, fender washers and lock

nut. Once the heat shield is in place, all three

mounting bolts may be tightened.

j. Install the rubber edge trim on to the heat

shield where the intake pipe passes through. k. Install the foam rubber edge trim on to the top

edge of the heat shield. Trim excess as

necessary.

m. Install the air cleaner extension removed in

step 2b. Reconnect the breather line on the

back side. Test fit the AEM®intake plenum. The

plenum should not rest on the washers installed

in the previous step. Adjust the lock nuts until

the top of the plenum compresses

approximately ¼” for gasket sealing. Use the

remaining washers and lock nuts to tighten

down the plenum.

l. Thread two of the supplied 5/16-18 lock nuts

on to the standoffs installed in step 3c. Leave

approximately ¾” of thread exposed above the

top of the nut. Place one 5/16” washer on top of

each nut.

o. Install the AEM

inlet pipe into the coupler

installed in the previous step. The bracket will

line up with the rubber mount on the heat shield.

Loosely secure the bracket with an M6 washer

and lock nut. Refer to the following diagram for

proper rubber mount installation.

p. Install the AEM

air filter on to the end of the

inlet pipe. Secure with the supplied hose clamp. q. Apply the adhesive backed neoprene rubber

to the heat shield directly opposite from the

positive battery terminal.

Proper installation of rubber mount assembly.

n. Loosely install the silicone coupler and two

hose clamps onto the intake plenum.

4. Reassemble Vehicle

a. Position the inlet pipes for the best fitment. Be sure that the pipes or any other components do not contact

any part of the vehicle. Tighten the rubber mount, all bolts, and hose clamps.

b. Check for proper hood clearance. Re-adjust pipes if necessary and re-tighten them.

c. Inspect the engine bay for any loose tools and check that all fasteners that were moved or removed are

properly tightened.

d. Reconnect negative battery terminals and start engine. Let the vehicle idle for 3 minutes. Perform a final

inspection before driving the vehicle.

5. CARB Sticker Placement

a. The C.A.R.B. exemption sticker, (attached), must be visible under the hood so that an emissions inspector

can see it when the vehicle is required to be tested for emissions. California requires testing every two years,

other states may vary.

6. Service and Maintenance

a. It is recommended that you service your AEM®Dryflow™ filter every 20,000 miles for optimum performance.

Use AEM Dryflow cleaning kit part # 21-110.

b. Use aluminum polish to clean your polished AEM intake tube.

c. Use window cleaner to clean your powder coated AEM intake tube. (NOTE: DO NOT USE

aluminum polish on powder coated AEM intake tubes)

Factory air box system installed AEM

intake system installed

AEM Air Intake System Warranty Policy

AEM®warrants that its intake systems will last for the life of your vehicle. AEM will not honor this warranty due to

mechanical damage (i.e. improper installation or fitment), damage from misuse, accidents or flying debris. AEM will

not warrant its powder coating if the finish has been cleaned with a hydrocarbon-based solvent. The powder

coating should only be cleaned with a mild soap and water solution. Proof of purchase of both the vehicle and AEM

intake system is required for redemption of a warranty claim.

This warranty is limited to the repair or replacement of the AEM part. In no event shall this warranty exceed the

original purchase price of the AEM part nor shall AEM be responsible for special, incidental or consequential

damages or cost incurred due to the failure of this product. Warranty claims to AEM must be transportation prepaid

and accompanied with dated proof of purchase. This warranty applies only to the original purchaser of product and

is nontransferable. Improper use or installation, use for racing, accident, abuse, unauthorized repairs or alterations

voids this warranty. AEM disclaims any liability for consequential damages due to breach of any written or implied

warranty on all products manufactured by AEM. Warranty returns will only be accepted by AEM when accompanied

by a valid Return Merchandise Authorization (RMA) number. Credit for defective products will be issued pending

inspection. Product must be received by AEM within 30 days of the date RMA is issued.

AIR INTAKE CAR ACCESSORIES

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