Advantech IPC-623 Series Manuel utilisateur

IPC-623 Series

4U-High Multi-segment

Rackmount Industrial PC

Chassis

User’s Manual

This documentation and the software included with this product is

copyrighted, January 2005, by Advantech Co., Ltd. All rights are reserved.

Advantech Co., Ltd. reserves the right to make improvements in the

products described in this manual at any time without notice.

No part of this manual may be reproduced, copied, translated or

transmitted in any form or by any means without the prior written

permission of Advantech Co., Ltd. Information provided in this manual is

intended to be accurate and reliable. However, Advantech Co., Ltd.

assumes no responsibility for its use, or for any infringements of the

rights of third parties which may result from its use.

Acknowledgements

Intel®, Pentium® 4, and Celeron® are trademarks of Intel Corporation.

The IPC-623, PCA-6120, PCA-6120P4, PCA-6120D, PCA-6120DP4,

PCA-6120Q, PCA-6120P12, PCA-6120P18, PCA-6119P7,

PCA-6119P16, PCA-6119P17, PCA-6118DP7, and PCA-6116QP2 are

trademarks of Advantech Co., Ltd.

All other product names or trademarks are the properties of their

respective owners.

On-line Technical Support

For technical support and service, please visit our support website at:

http://www.advantech.com/support

Part No. 2002062330 4th Edition

January,2005

A Message to the Customer

Advantech customer services

Each and every Advantech product is built to the most exacting

specifications to ensure reliable performance in the harsh and demanding

conditions typical of industrial environments. Whether your new

Advantech equipment is destined for the laboratory or the factory floor,

you can be assured that your product will provide the reliability and ease

of operation for which the name Advantech has come to be known. Your

satisfaction is our primary concern. Here is a guide to Advantech’s

customer services.

To ensure you get the full benefit of our services, please follow the

instructions below carefully.

Technical support

We want you to get the maximum performance from your products. If

you run into technical difficulties, we are here to help. For the most

frequently asked questions, you can easily find answers in your product

documentation. These answers are normally a lot more detailed than the

ones we can give over the phone.

Please consult this manual first. If you still cannot find the answer, gather

all the information or questions that apply to your problem, and with the

product close at hand, call your dealer. Our dealers are well trained and

ready to give you the support you need to get the most from your

Advantech products. In fact, most problems reported are minor and are

easily solved over the phone.

In addition, free technical support is available from Advantech engineers

every business day. We are always ready to give advice on application

requirements or specific information on the installation and operation of

any of our products.

Productwarranty

Advantech warrants to you, the original purchaser, that each of its

products will be free from defects in materials and workmanship for two

years from the date of purchase.

This warranty does not apply to any products which have been repaired or

altered by persons other than repair personnel authorized by Advantech,

or which have been subject to misuse, abuse, accident or improper

installation. Advantech assumes no liability under the terms of this

warranty as a consequence of such events.

If an Advantech product is defective, it will be repaired or replaced at no

charge during the warranty period. For out-of-warranty repairs, you will

be billed according to the cost of replacement materials, service time and

freight. Please consult your dealer for more details.

If you think you have a defective product, follow these steps:

Step 1. Collect all the information about the problem encountered. (For

example, type of PC, CPU speed, Advantech products used, other

hardware and software used, etc.) Note anything abnormal and list

any on-screen messages you get when the problem occurs.

Step 2. Call your dealer and describe the problem. Please have your

manual, product, and any helpful information readily available.

Step 3. If your product is diagnosed as defective, obtain an RMA (return

material authorization) number from your dealer. This allows us to

process your return more quickly.

Step 4. Carefully pack the defective product, a fully-completed Repair

and Replacement Order Card and a photocopy proof of purchase

date (such as your sales receipt) in a shippable container. A product

returned without proof of the purchase date is not eligible for

warranty service.

Step 5. Write the RMA number visibly on the outside of the package

and ship it prepaid to your dealer.

Initial Inspection

Before you installing your backplane, please make sure that the following

materials have been shipped:

! IPC-623 Chassis

! User’s Manual

! Warranty Card

! Accessory box with a pack of screws (for fixing disk drives,

backplane and ear handles), a pair of keys, rubber cushions, two ear

handles, a spare filter and three 4-pin power wires inside.

If any of these items are missing or damaged, contact your distributor or

sales representative immediately. We have carefully inspected the

IPC-623 mechanically and electrically before shipment. It should be free

of marks and scratches and in perfect working order upon receipt. As you

unpack the IPC-623, check it for signs of shipping damage. (For example,

damaged box, scratches, dents, etc.) If it is damaged or it fails to meet the

specifications, notify our service department or your local sales

representative immediately. Also notify the carrier. Retain the shipping

carton and packing material for inspection by the carrier. After inspection,

we will make arrangements to repair or replace the unit.

Contents

CHAPTER 1 GENERAL INFORMATION.......................................2

1.1 INTRODUCTION..............................................................................2

1.2 SPECIFICATIONS.............................................................................3

1.3 POWER SUPPLY OPTIONS ...............................................................4

Table 1-1 Power Supply Options...................................................4

1.4 ENVIRONMENT SPECIFICATIONS ....................................................5

Table 1-2 Environment Specifications............................................5

1.5 DIMENSIONS OF IPC-623...............................................................6

Figure 1-1: Dimensions of IPC-623 ..................................................6

1.6 SAFETY PRECAUTIONS ..................................................................7

CHAPTER 2 SYSTEM SETUP ........................................................10

2.1 CHASSIS FRONT AND REAR SECTION ............................................10

2.2 REMOVING THE CHASSIS COVERS ................................................11

Figure 2-1-a: Removing the top front chassis cover........................ 11

Figure 2-1-b: Removing the top rear chassis cover.........................12

2.3 INSTALLING THE BACKPLANE ......................................................12

Figure 2-2 Installing the backplane.................................................13

2.4 INSTALLING CPU AND ADD-ON CARDS ........................................13

Figure 2-3: Adjusting the location of thermal sensor......................14

Figure 2-4-a: Installing a full-length CPU card..............................15

Figure 2-4-b: Installing an add-on card..........................................15

2.5 HOLD-DOWN CLAMP....................................................................16

Figure 2-5-a: Installing hold-down clamp ......................................16

Figure 2-5-b: The circle hole should face the rear panel ................17

2.6 INSTALLING DISK DRIVES ...........................................................17

Figure 2-6-a: Removing the disk drive housing...............................18

Figure 2-6-b: Installing the disk drives ...........................................18

CHAPTER 3 OPERATION...............................................................20

3.1 THE FRONT PANEL OF IPC-623.......................................................20

3.1.1 SWITCH AND BUTTONS ................................................................20

3.1.2 LED INDICATORS FOR SYSTEM STATUS .......................................20

Table 3-1: LED indicators for System Status...................................20

3.1.3 LED INDICATORS FOR POWER STATUS ........................................21

Table 3-2: LED indicators for Power Status ...................................21

3.2 REPLACING THE COOLING FAN....................................................22

Figure 3-1: Replacing the cooling fan.............................................22

3.3 REPLACING THE FILTER ...............................................................23

3.3.1 REPLACING THE FRONT FILTER ....................................................23

Figure 3-2: Replacing the filter behind the front door ....................23

3.3.2 REPLACING THE SIDE FILTER........................................................24

Figure 3-3: Replacing the filter on both sides of the chassis...........24

3.4 REPLACING THE POWER SUPPLY ..................................................25

3.4.1 THE REDUNDANT POWER SUPPLY MODEL.....................................25

Figure 3-4: Open front door to the limit..........................................25

Figure 3-5: Replacing the redundant power supply module............26

3.4.2 THE SINGLE POWER SUPPLY MODEL .............................................26

Figure 3-6: Single power supply configuration...............................27

Figure 3-7: Replacing the single power supply ...............................27

Figure 3-8: Installing the 3.5” HDD to the middle drive bay .........29

CHAPTER 4 ALARM BOARD ........................................................32

4.1 ALARM BOARD LAYOU T .............................................................32

Figure 4-1: Alarm board layout.......................................................32

4.2 ALARM BOARD SPECIFICATIONS .................................................33

4.3 SWITCH SETTINGS .......................................................................35

4.4 THERMAL SENSOR.......................................................................36

Figure 4-2: Thermal sensor location...............................................36

Figure 4-3: Thermal sensor module ................................................37

Table 4.2: Connector Pin Definition: ..............................................37

Table 4.3: Thermal Switch Setting ...................................................37

A.1 EXPLODED DIAGRAM & PARTS LIST...........................................40

Figure A-1 Exploded Diagram & Parts List.................................40

Table A.1: Parts List ........................................................................41

B.1 BACKPLANE OPTIONS .................................................................44

Table B.1: Backplane models...........................................................44

C.1 ENGLISH .....................................................................................46

C.2 GERMAN/WICHTIGE/SICHERHEISHINWEISE ................................47

1 IPC-623B User’s Manual

CHAPTER

General Information

Chapter 1 General Information

1.1 Introduction

The IPC-623 is a 4U-high rackmount industrial computer chassis

designed for multi-system applications. It supports a single or

multi-segment IPC system, and any Advantech ATX motherboard. It

can be configured with a 400 W single or redundant power supply, or

an N+1 redundant power supply with output of 800 W or greater. It

supports a backplane with up to 20 slots for quad-segment system.

Unique alarm detection and notification to reduce system down time

The IPC-623 comes with a unique alarm module. This module

automatically detects the system operating conditions, such as power,

HDD, fan, and system temperature. The front LED indicators show the

system and power status clearly. In the event of system failure, the

alarm module will make an audible beep to warn users to take essential

actions.

Flexible storage options

IPC-623 provides abundant data storage solutions, such as a drive bay

that holds three front-accessible 5.25” disk drives (CD-ROM drive,

DVD-ROM drive or removable disk drive), one 3.5” FDD, and an extra

internal 3.5” HDD. With different power supply options, it can even

support up to six HDDs. The IPC-623 chassis allows integration with a

wide range computing peripherals.

Outstanding mechanical designs

The IPC-623 is designed for multi-system use. With abundant high watt

power supply options and three high speed cooling fans support, it

provides reliable operation and much better airflow design. The

shockproof drive bay and the hold-down clamp with rubber cushions

protect the system against harsh industrial environments and

unexpected shock. The front door with user-friendly rotary lock

prevents unauthorized access to the data storage. The redundant power

supply module is hot-swappable and front accessible. All these

easily-maintained modules reduce the system’s Mean Time to Repair

(MTTR) and make IPC-623 the best solution for price, performance

and total cost of ownership.

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