ADC PHASE 6 OPL Manuel utilisateur

PHASE 6

OPL

USER’S MANUAL

American Dryer Corporation

88 Currant Road

Fall River, MA 02720-4781

Telephone: (508) 678-9000 / Fax: (508) 678-9447

E-mail:techsupport@amdry.com

www.amdry.com

ADC Part No. 113022

061897DMG/tf

Retain This Manual In A Safe Place For

Future Reference

Pleaseread thismanual carefullyto thoroughlyfamiliarize yourselfwith thePhase 6OPL computersystem

features,operationalinstructions,andprogrammingcharacteristics. Thismanual containsimportantinformation

onhow toemploy allthe featuresof yournew ADCdryerinthesafestandmost economicalway.

AmericanDryerCorporationproducts embody advanced concepts in engineering, design, and safety.

Ifthisproductisproperlymaintained,it willprovidemanyyears ofsafe,efficient,andtrouble-freeoperation.

Wehavetriedtomakethis manualascompleteas possibleandhopeyou willfindituseful. ADCreservesthe

rightto make changesfromtime to time,without notice orobligation,in prices, specifications,colors, and

material,andto changeordiscontinuemodels.

Replacement parts can be ordered from your distributoror the ADCfactory. When ordering replacement

parts fromthe factory,you canFAXyour orderto ADCat (508)678-9447 ortelephone yourorders directly

to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial

numberin addition to the description and part number, so that your order is processed accurately and

promptly.

“IMPORTANT NOTE TO PURCHASER”

Information must be obtained from your local gas supplier on the instructions

to be followed if the user smells gas. These instructions must be posted in a

prominent location near the dryer.

IMPORTANT

YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC

SUPPLY and THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY

COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO

ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or

TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health

Administration) STANDARDS.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOR

AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.

DO NOT DRY MOP HEADS IN THE DRYER.

WARNING

CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR IN

THE DRYERS.

CHILDREN SHOULD BE SUPERVISED IF NEAR DRYERS IN

OPERATION.

CAUTION

DRYERS SHOULD NEVER BE LEFT UNATTENDED WHILE IN

OPERATION.

IMPORTANT

PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the

equipment and specified in the installation manual included with the dryer.

Dryers must not be installed or stored in an area where it will be exposed to

water or weather.

Table of Contents

SECTION I

INTRODUCTION.......................................................................................................3

Phase 6 “On-Premise Laundry” Microprocessor Drying System ............................................................... 3

SECTION II

FEATURES..................................................................................................................4

SECTION III

PROGRAM SELECTIONS ......................................................................................6

A. PREPROGRAMMED CYCLES .......................................................................................................... 6

B. MANUALLY LOADED CYCLES ...................................................................................................... 7

C. AUTOMATIC DRYING CYCLE (Mode) (Patent No. 4,827,627) ...................................................... 8

D. TIMED (MANUAL) DRYING CYCLE (Mode) ................................................................................. 9

E. TEMPERATURE SELECTIONS (Drying Temperatures) ................................................................... 9

F. COOL DOWN CYCLE ...................................................................................................................... 10

G. L.E.D. DISPLAY ................................................................................................................................10

H. CYCLE IN PROGRESS TEMPERATURE DISPLAY..................................................................... 11

I. TEMPERATURE CONVERSION STATUS ..................................................................................... 11

J. ANTI-WRINKLE PROGRAM .......................................................................................................... 12

K. AUDIBLE TONE SIGNAL ................................................................................................................ 12

L. PREPROGRAMMED CYCLE PREVIEW ....................................................................................... 12

M. REVERSING OPTION....................................................................................................................... 12

N. DIAGNOSTICS ................................................................................................................................... 13

O. SYSTEM PARAMETERS (Program Locations/Review) .................................................................. 14

SECTION IV

OPERATING INSTRUCTIONS.............................................................................17

A. OPERATING SEQUENCE

1. Preprogrammed Cycles................................................................................................................... 17

2. Manually Loaded Cycles................................................................................................................. 19

B. OPERATING NOTES ......................................................................................................................... 21

SECTION V

L.E.D. DISPLAY/CODES ........................................................................................22

A. L.E.D. DISPLAY OPERATING STATUS ......................................................................................... 22

B. PHASE 6 OPL MICROPROCESSOR L.E.D. DISPLAYS .............................................................. 23

C. L.E.D. CODES .................................................................................................................................... 24

SECTION VI

PROGRAMMING INSTRUCTIONS ....................................................................26

A. INTRODUCTION TO PROGRAMMING ........................................................................................ 26

B. PROGRAMMING FLOWCHARTS................................................................................................... 27

FlowchartTitle...................................................................................................................................... 28

SECTION VII

FACTORY PRESET PARAMETERS/PROGRAMS..........................................51

A. PARAMETERS (Programs) FOR NON-REVERSING DRYERS ................................................... 51

B. PARAMETERS (Programs) FOR (Optional) REVERSING DRYERS............................................. 52

SECTION VIII

SYSTEM PARAMETER/PROGRAM LOCATION CHART ............................53

SECTION IX

PHASE 6 OPL PROGRAMMING LIMITS ..........................................................54

A. PREPROGRAMMED CYCLES ........................................................................................................ 54

B. SYSTEM PARAMETERS (Program Locations) ............................................................................... 55

C. FIXED PARAMETERS ...................................................................................................................... 55

SECTION X

PHASE 6 AUTO CYCLE (PATENT NO. 4,827,627)...........................................56

“A” and “B” Factor Parameters ................................................................................................................ 56

SECTION XI

PHASE 6 OPL SYSTEM DIAGNOSTICS............................................................58

A. DIAGNOSTIC (L.E.D. Display) FAILURE CODES ........................................................................ 58

B. L.E.D. DISPLAY INDICATORS ....................................................................................................... 60

C. PHASE 6 OPL MICROPROCESSOR CONTROLLER (COMPUTER) RELAY OUTPUT

L.E.D. INDICATORS ......................................................................................................................... 61

SECTIONI

INTRODUCTION

Phase 6 “On-Premise Laundry” Microprocessor Drying System

The American Dryer Corporation’s Phase 6 On-Premise Laundry (OPL) Drying System has been designed

withsuper performance in mindto provide for bettertemperature regulation, efficiency,performance, consistency,

and faster drying times.

Specifically, ADC’s Phase 6 OPL System’s higher performance emanates from the following enhancements:

1. The ability to better control the temperature inside the basket (tumbler) throughout the various cycles.

2. The Phase 6 OPL microprocessor controller (computer) responds immediately to any temperature variations

from temperature selection, which enables the control temperature band to be ± 3º from this selected

drying temperature. The narrower temperature control band greatly increases system efficiency, since it

takes less heat to maintain a given temperature than to rise to a given temperature.

Among its many amenities, ADC’s Phase 6 OPLDrying System has a trueAutomatic Drying Cycle. The Phase

6 OPLAutomatic Drying Cycle (Patent No. 4,827,627) principle is based on one of the most fundamental laws

of thermodynamics which governs the flow of heat in thermal systems.

Utilizing this microprocessor technology, the user simply has to place the load in the dryer and push one single

button to start drying cycle. The Phase 6 OPL microprocessor controller (computer) will directly monitor the

moisture content in the load and stop the drying cycle automatically when the selected percentage of extraction

(dryness level) is reached.

The ADC Phase 6 OPL Automatic Drying Cycle (Patent No. 4,827,627) virtually eliminates ALL guess

work. The Phase 6 OPL microprocessor controller (computer) determines how much drying time is needed and

compensates for various types of fabrics and load sizes, thus, avoiding damage to fabrics by over drying, as well

as avoiding wasted time and energy for any given load. Once the Phase 6 microprocessor controller (computer)

determines the load is dry, the microprocessor controller (computer) will go into cool down cycle (Patent No.

4,827,627) until the preprogrammed time or temperature is reached, and then shuts the dryer off automatically.

SECTIONII

FEATURES

A. Dependable Microprocessor Solid State Integrated Circuitry- to eliminate as many moving parts as

possible.

B. Program Changes Are Easily Made At The Keyboard - actual programs are viewed at the light

emitting diode (L.E.D.) display for verification.

C. Automatic Drying Cycle (Patent No. 4,827,627) - computerized monitoring of load dryness for precise,

fast, and efficient drying.

D. Timed (Manual) Drying Cycle - for special loads, programming allows for a specific amount of time in

minutes for both drying and cool down cycles.

E. Preprogrammed Cycles - the Phase 6 OPL microprocessor controller (computer) can store in its memory

six (6) preprogrammed cycles in either the Automatic Drying Mode (Patent No. 4,827,627) or Manual

Drying Mode.

F. Manually Loaded Cycles - for occasional or one-time special loads, the user can set a specific program

in either the Automatic Drying Cycle (Patent No. 4,827,627) or Timed Mode.

G. Variable (Programmable) Fabric/Temperature Selections - accommodates the type of fabric to be

dried.

H. Controlled Cool Down Program - helps eliminate wrinkled loads.

I. L.E.D. Display - informs user of cycle status, programs and displays important diagnostic and fault codes.

J. Anti-Wrinkle Program - helps keep items wrinkle-free when they are not removed from the dryer

promptly at the end of the drying and cooling cycles.

K. Diagnostics - major circuits, including the door switch, microprocessor temperature sensor, motor and

heat output circuits are monitored.

L. Audible Tone Signal - a tone will sound for each keyboard (touch pad) entry. Additionally, the tone will

sound at the end of the drying and cooling cycles to indicate the cycle is complete.

M. Temperature Conversion Status - temperature-related programs can be set in either Fahrenheit (ºF) or

Celsius (ºC). ALL temperatures will automatically convert to the corresponding values (+/- 1º F) when

changes are made.

N. Hi-Temperature Protection - if the Phase 6 OPL microprocessor controller (computer) senses that the

temperature in the basket (tumbler) has reached 221º F, it will shut the dryer down completely, and a default

code will appear in the L.E.D. display indicating an overheating problem.

O. Cycle Preview - entire dryer parameters (programs) or the preprogrammed cycles are displayed for

verification upon a coded entry to the keyboard (touch pad).

P. Reversing Option - helps eliminate wrinkling due to the balling up or tangling of large items. Certain

models have the reversing option where the basket (tumbler) will turn in the forward direction for 2 minutes,

stop for 5-seconds, and then proceed in the reverse direction for 2 minutes. This process is repeated

throughout the drying and cooling cycles.

Q. Rotation Sensor Selection - this feature allows the Phase 6 OPL microprocessor controller (computer)

to monitor the rotation of the basket (tumbler). If the basket (tumbler) should fail to rotate, the Phase 6

OPLmicroprocessor controller (computer) will disable ALL outputs, stopping the dryer and a failure code

will be displayed on the light emitting diode (L.E.D.).

R. RPM - Phase 6 microprocessor control (computer) also displays basket (tumbler) RPM by pressing the

“ENTER/START” Key andreleasing it then pressthe “ENTER/START” Key and holdingthe tumbler

RPM will be displayed. (Rotational Sensor must be active for this RPM Features).

S. Clean Lint - this routine monitors the response of the “Lint Count” register. The register contains the

acceptable limit of dryer cycles the dryer will be allow to operate before the microprocessor locks the user

out. This routine will first prompt the user to “REAdY CLEAN LINT” two (2) cycles prior to locking out.

Once the routine prompts the user “CLEAN LINT” the dryer is now in a locked state and will not be

cleared until the Lint Drawer has been cleaned. Once the Lint Drawer has been opened the display will

read “LINT dOOR” and when the Lint Drawer has been closed, the display will read “REAdY.” The

dryer circuit is now active and can be programmed.

SECTIONIII

PROGRAMSELECTIONS

A. PREPROGRAMMED CYCLES

The Phase 6 OPL microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles

(Keys “A” through “F” on the keyboard [touch pad]). This allows the user to have the six (6) most commonly

used cycles, requiring only the push of a single keyboard (touch pad) entry to start the dryer.

These preprogrammed cycles can be set in either the Automatic Drying Cycle (Mode) (Patent 4,827,627)

where the drying cycle will end when the percentage of extraction (dryness level) programmed has been reached

or in the Timed (Manual) Drying Cycle (Mode) where the dryer will operate for the specific drying time

programmed. These cycles can be programmed in any combination.

Once the drying cycle is completed, the Phase 6 OPL microprocessor controller (computer) then goes into the

Cool Down Cycle where the articles are tumbled in room temperature air. Once the programmed Cool Down

Cycle is completed, the dryer will shut off automatically.

With theAnti-Wrinkle Program active, when the cooling cycle is completed and the dryer is shut off, if the main

door is not opened, the load will be tumbled without heat (i.e., for 20-seconds every 90-seconds). This process

is repeated until either the main door is opened or 10 minutes has elapsed, whichever comes first.

Preprogrammed Cycle Selections:

1. Automatic Drying Cycle (Mode) (Patent No. 4,827,627)

a. For optional reversing models, the Phase 6 OPL microprocessor controller (computer) can be

programmed to reverse or not reverse (single direction rotation).

b. Anti-Wrinkle Program - active or non-active.

c. Drying Temperature - programmable from 160º F to 200º F in one-degree increments or from 71º C to

93º C in one-degree increments.

d. Dryness Level (percentage of extraction) - programmable from 90% to 100% in one-percent increments.

e. Cool Down Time - programmable from 0 to 99 minutes in one-minute increments.

f. Cool Down Temperature - programmable from 70º F to 100º F in one-degree increments or from 20º C

to 37º C in one-degree increments.

g. A Factor

h. b Factor

2. Timed (Manual) Cycle (Mode)

a. For optional reversing models, the Phase 6 OPL microprocessor controller (computer) can be

programmed to reverse or not reverse (single direction rotation).

b. Anti-Wrinkle Program - active or non-active.

c. DryingTime - programmable from 0 to 99 minutes in one-minute increments.

d. Drying Temperature - programmable from 100º F to 200º F in one-degree increments or from 37º C to

93º C in one-degree increments.

e. Cool Down Time - programmable from 0 to 99 minutes in one-minute increments.

f. Cool Down Temperature - programmable from 70º F to 100º F in one-degree increments or from 20º C

to 37º C in one-degree increments.

g. For optional reversing models, the Spin Time can be programmed from 30-seconds to 120-seconds in

one-second increments.

h. For optional reversing models, the Stop (Dwell) Time can be programmed from 5-seconds to 10-seconds

in one-second increments.

ALL six (6) preprogrammed cycles have been programmed by the factory as outlined on page 51 and page 52.

However, even though these are the most common cycles used, they should be reviewed to ensure they meet

the location application or needs. Should changes be found necessary, refer to the Programming Section of this

manual.

B. MANUALLYLOADED CYCLES

For occasional or one-time special loads, the operator must set the specific programs needed. This cycle is not

stored within the Phase 6 OPL microprocessor controller (computer) and must be entered each and every time.

The Manually Loaded Cycle can be set in either the Automatic Drying Cycle (Mode) (Patent No. 4,827,627)

or the Timed (Manual) Drying Cycle (Mode).

Manually Loaded Cycle Selections:

1. Automatic Drying Cycle (Mode) (Patent No. 4,827,627)

a. Drying Temperature - programmable from 160º F to 200º F in one-degree increments or from 71º C to

93º C in one-degree increments.

b. Dryness Level (percentage of extraction) - programmable from 90% (less dry) to 100% (more dry) in

one-percent increments.

c. For optional reversing models, depending on what the system parameter (program) is set for, the operator

has the choice of reverse or no reverse (single direction rotation).

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