EN - 2
iROB®401 AC/DC
Table of contents
1 Identification.................................................................................................................................EN-4
1.1 Marking .............................................................................................................................................EN-4
1.2 Nameplate.........................................................................................................................................EN-4
1.3 Signs and symbols used ...................................................................................................................EN-4
1.4 Classification of the warnings ..........................................................................................................EN-5
2 Safety ..............................................................................................................................................EN-5
2.1 Designated use..................................................................................................................................EN-5
2.2 Responsibilities of the user................................................................................................................EN-5
2.3 Warning and information signs .......................................................................................................EN-6
2.4 Safety instructions for the electrical power supply.........................................................................EN-6
2.5 Personal protective equipment.........................................................................................................EN-6
2.6 Emergency information.....................................................................................................................EN-6
3 Scope of delivery........................................................................................................................EN-6
4 Product description ....................................................................................................................EN-7
4.1 Structure and function.......................................................................................................................EN-7
4.2 Control elements ...............................................................................................................................EN-8
4.3 Wi-Fi router and control app (optional)....................................................................................... EN-13
4.4 Technical data ................................................................................................................................ EN-14
4.5 Connections.................................................................................................................................... EN-15
5 Transport and installation.................................................................................................... EN-15
6 Commissioning.......................................................................................................................... EN-16
6.1 Establishing the power supply ...................................................................................................... EN-16
6.2 Establishing a connection to the welding robot .......................................................................... EN-16
7 Operation.................................................................................................................................... EN-17
7.1 Administrative settings.................................................................................................................... EN-17
7.1.1 Password-protecting the welding parameters.............................................................................. EN-17
7.1.2 Activating the control panel lock .................................................................................................. EN-18
7.2 Overview of welding parameters and processes ....................................................................... EN-19
7.2.1 Overview of welding parameters................................................................................................. EN-19
7.2.2 Overview of welding procedures................................................................................................. EN-20
7.3 Preparing the welding process ..................................................................................................... EN-21
7.3.1 Setting the welding procedure...................................................................................................... EN-21
7.3.2 Setting the welding sequence .......................................................................................................EN-22
7.4 Effects of the welding parameter settings .................................................................................... EN-24
7.5 Examples of welding parameter settings ..................................................................................... EN-25
7.5.1 Example of CO2 welding parameters .........................................................................................EN-25
7.5.2 Example of welding parameters with CO2 and flux-cored wire...............................................EN-28
7.5.3 Example of welding parameters with MAG short arc welding ................................................. EN-28
7.5.4 Example of welding parameters with MAG pulse welding ....................................................... EN-29
7.5.5 Example of welding parameters with MIG pulse aluminum welding ....................................... EN-33
7.5.6 Example of welding parameters with MIG aluminum short arc welding ................................. EN-33
7.6 Additional functions ....................................................................................................................... EN-34
7.6.1 Setting the arc characteristic......................................................................................................... EN-34
7.6.2 Adjusting the EN ratio ................................................................................................................... EN-34
7.6.3 Adjusting the move frequency....................................................................................................... EN-35
7.7 Setting internal functions................................................................................................................ EN-35
7.7.1 Making settings ..............................................................................................................................EN-35
7.7.2 Description of the internal functions ............................................................................................. EN-36
7.8 Managing the job memory ........................................................................................................... EN-47
7.8.1 Saving jobs ..................................................................................................................................... EN-47
7.8.2 Changing the job ........................................................................................................................... EN-48
7.8.3 Recalling a saved job .................................................................................................................... EN-48
7.8.4 Deleting a job................................................................................................................................. EN-49
7.9 Carrying out the welding process ................................................................................................EN-50
7.9.1 Starting the welding process......................................................................................................... EN-50
7.9.2 Adjusting parameters during the welding process......................................................................EN-50
7.10 Restoring factory settings............................................................................................................... EN-51
7.11 Creating a data backup................................................................................................................ EN-51
7.11.1 Welding parameter/internal function settings............................................................................. EN-52
7.11.2 Simplified data log function .......................................................................................................... EN-54
