ABB IRC5 Compact Guide de l'utilisateur
ROBOTICS
Safety manual for robot
Manipulator and IRC5 or OmniCore
controller
Trace back information:
Workspace 20B version a7
Checked in 2020-05-07
Skribenta version 5.3.033
Safety manual for robot
Manipulator and IRC5 or OmniCore controller
IRC5 & OmniCore
Document ID: 3HAC031045-001
Revision: Q
© Copyright 2008-2020 ABB. All rights reserved.
Specifications subject to change without notice.
The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2008-2020 ABB. All rights reserved.
Specifications subject to change without notice.
Table of contents
7Overview of this manual ...................................................................................................................
91 Safety information
91.1 Limitation of liability ...........................................................................................
101.2 Requirements on personnel ................................................................................
112 Safety signals and symbols
112.1 Safety signals in the manual ................................................................................
133 Robot stopping functions
133.1 Protective stop and emergency stop .....................................................................
153.2 About emergency stops ......................................................................................
163.3 Enabling device and hold-to-run functionality .........................................................
174 Robot operating modes
174.1 About the manual mode .....................................................................................
184.2 About the automatic mode ..................................................................................
195 Installation and commissioning
216 Operation
237 Maintenance and repair
237.1 Maintenance and repair ......................................................................................
267.2 Emergency release of the robot axes ....................................................................
278 Troubleshooting
299 Decommissioning
31Index
Safety manual for robot - Manipulator and IRC5 or OmniCore controller 5
3HAC031045-001 Revision: Q
© Copyright 2008-2020 ABB. All rights reserved.
Table of contents
This page is intentionally left blank
Overview of this manual
About this manual
This manual contains safety information for the robot controllers and the
manipulators from ABB Robotics. The information applies to robot, that is, a
combination of manipulator and controller, IRC5 or OmniCore. Any deviations are
listed in the Declaration by Manufacturer and further detailed in the product
manuals.
References
The documents that are listed below describe the robot in detail, including assembly,
service, and safety instructions. All documents can be found via myABB Business
Portal, www.myportal.abb.com.
Document IDReference
3HAC027098-001Operating manual - Emergency safety information
Declaration by Manufacturer
This document is delivered together with the robot.
Product manual for the robot controller
Product manual for the manipulator
Operating manual for the robot
Revisions
DescriptionRevision
First revision.-
Changes/corrections are made for the IRC5 controller.A
Changes/corrections are made for the IRC5 controller.B
Changes/corrections are made for the IRC5 controller.C
Minor corrections.D
Minor corrections.E
Minor corrections.F
Added information about batteries.G
The manual is updated with the new main computer (DSQC1000).H
Changes/corrections are made for the IRC5 controller.J
Added information about robots for collaborative applications.K
Release 17.1.L
Changes/corrections are made for the IRC5 controller.
Release 17.2.M
Minor corrections.
Release 18.1.N
The content in the manual is partly restructured.
Continues on next page
Safety manual for robot - Manipulator and IRC5 or OmniCore controller 7
3HAC031045-001 Revision: Q
© Copyright 2008-2020 ABB. All rights reserved.
Overview of this manual
DescriptionRevision
Release 20A.
•The title is changed from Operating manual - General safety information.
• Added OmniCore robot controller.
• The content in the manual is restructured.
P
Release 20B.
• Added warning regarding unexpected movement of robot arm to con-
cerned chapters.
Q
8 Safety manual for robot - Manipulator and IRC5 or OmniCore controller
3HAC031045-001 Revision: Q
© Copyright 2008-2020 ABB. All rights reserved.
Overview of this manual
Continued
1 Safety information
1.1 Limitation of liability
Limitation of liability
Any information given in this manual regarding safety must not be construed as a
warranty by ABB that the industrial robot will not cause injury or damage even if
all safety instructions are complied with.
The information does not cover how to design, install and operate a robot system,
nor does it cover all peripheral equipment that can influence the safety of the robot
system.
In particular, liability cannot be accepted if injury or damage has been caused for
any of the following reasons:
• Use of the robot in other ways than intended.
• Incorrect operation or maintenance.
• Operation of the robot when the safety devices are defective, not in their
intended location or in any other way not working.
• When instructions for operation and maintenance are not followed.
• Non-authorized design modifications of the robot.
• Repairs on the robot and its spare parts carried out by in-experienced or
non-qualified personnel.
• Foreign objects.
• Force majeure.
Spare parts and equipment
ABB supplies original spare parts and equipment which have been tested and
approved. The installation and/or use of non-original spare parts and equipment
can negatively affect the safety, function, performance, and structural properties
of the robot. ABB is not liable for damages caused by the use of non-original spare
parts and equipment.
Safety manual for robot - Manipulator and IRC5 or OmniCore controller 9
3HAC031045-001 Revision: Q
© Copyright 2008-2020 ABB. All rights reserved.
1 Safety information
1.1 Limitation of liability
1.2 Requirements on personnel
General
Only personnel with appropriate training are allowed to install, maintain, service,
repair, and use the robot. This includes electrical, mechanical, hydraulics,
pneumatics, and other hazards identified in the risk assessment.
Persons who are under the influence of alcohol, drugs or any other intoxicating
substances are not allowed to install, maintain, service, repair, or use the robot.
The plant liable must make sure that the personnel is trained on the robot, and on
responding to emergency or abnormal situations.
Personal protective equipment
Use personal protective equipment, as stated in the product manual.
10 Safety manual for robot - Manipulator and IRC5 or OmniCore controller
3HAC031045-001 Revision: Q
© Copyright 2008-2020 ABB. All rights reserved.
1 Safety information
1.2 Requirements on personnel
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