ABB IRBP A Instructions d'utilisation

Application manual

Signal description for arc welding products

Trace back information:

Workspace R16-1 version a16

Checked in 2016-03-30

Skribenta version 4.6.284

Application manual

Signal description for arc welding products

Document ID: 3HAC050975-001

Revision: -

The information in this manual is subject to change without notice and should not

be construed as a commitment by ABB. ABB assumes no responsibility for any errors

that may appear in this manual.

Except as may be expressly stated anywhere in this manual, nothing herein shall be

construed as any kind of guarantee or warranty by ABB for losses, damages to

persons or property, fitness for a specific purpose or the like.

In no event shall ABB be liable for incidental or consequential damages arising from

use of this manual and products described herein.

This manual and parts thereof must not be reproduced or copied without ABB's

written permission.

Additional copies of this manual may be obtained from ABB.

The original language for this publication is English. Any other languages that are

supplied have been translated from English.

ABB AB

Robotics Products

Se-721 68 Västerås

Sweden

Table of contents

7Overview of this manual ...................................................................................................................

8Product documentation, IRC5 ..........................................................................................................

10Safety ................................................................................................................................................

111 General I/O description

132 Signal configuration

132.1 Signal configuration, B_AW_PROC_40 .................................................................. 152.2 Process interface ESAB, robot 2, B_AW_PROC_41 ................................................. 172.3 Process interface ESAB Aristo™ Mig, external equipment, B_AW_OPT_14 ..................

193 Positioner interface IRBP A

234 Positioner interface IRBP B/D

275 Positioner interface IRBP C

296 Positioner interface IRBP K/R

337 Positioner interface IRBP L

378 Operator interface IRBP

399 Safety interface SIB V for positioner B/C/D/K/R

4310 Safety interface SIB V for positioner A/L/S

47Index

Application manual - Signal description for arc welding products 5

3HAC050975-001 Revision: -

Table of contents

This page is intentionally left blank

Overview of this manual

About this manual

This manual explains the signals used for arc welding products from ABB Robotics.

Usage

This manual can be used either as a reference to find out if an option is the right

choice for solving a problem, or as a description of the signals.

Who should read this manual?

This manual is intended for:

• installation personnel

• robot programmers

Prerequisites

The reader should...

• be familiar with industrial robots and their terminology

• be familiar with the RAPID programming language

• be familiar with system parameters and how to configure them.

Reference documents

Document IDReferences

3HAC050947-001Technical reference manual - RAPID overview

3HAC050917-001Technical reference manual - RAPID Instructions, Functions

and Data types

3HAC050948-001Technical reference manual - System parameters

Revisions

DescriptionRevision

Released with RobotWare 6.03.-

Application manual - Signal description for arc welding products 7

3HAC050975-001 Revision: -

Overview of this manual

Product documentation, IRC5

Categories for user documentation from ABB Robotics

The user documentation from ABB Robotics is divided into a number of categories.

This listing is based on the type of information in the documents, regardless of

whether the products are standard or optional.

All documents listed can be ordered from ABB on a DVD. The documents listed

are valid for IRC5 robot systems.

Product manuals

Manipulators, controllers, DressPack/SpotPack, and most other hardware is

delivered with a Product manual that generally contains:

• Safety information.

• Installation and commissioning (descriptions of mechanical installation or

electrical connections).

•Maintenance (descriptions of all required preventive maintenance procedures

including intervals and expected life time of parts).

• Repair (descriptions of all recommended repair procedures including spare

parts).

• Calibration.

• Decommissioning.

•Reference information (safety standards, unit conversions, screw joints, lists

of tools).

• Spare parts list with exploded views (or references to separate spare parts

lists).

• Circuit diagrams (or references to circuit diagrams).

Technical reference manuals

The technical reference manuals describe reference information for robotics

products.

•Technical reference manual - Lubrication in gearboxes: Description of types

and volumes of lubrication for the manipulator gearboxes.

•Technical reference manual - RAPID overview: An overview of the RAPID

programming language.

•Technical reference manual - RAPID Instructions, Functions and Data types:

Description and syntax for all RAPID instructions, functions, and data types.

•Technical reference manual - RAPID kernel: A formal description of the

RAPID programming language.

•Technical reference manual - System parameters: Description of system

parameters and configuration workflows.

Continues on next page

8 Application manual - Signal description for arc welding products

3HAC050975-001 Revision: -

Product documentation, IRC5

Application manuals

Specific applications (for example software or hardware options) are described in

Application manuals. An application manual can describe one or several

applications.

An application manual generally contains information about:

• The purpose of the application (what it does and when it is useful).

•What is included (for example cables, I/O boards, RAPID instructions, system

parameters, DVD with PC software).

• How to install included or required hardware.

• How to use the application.

• Examples of how to use the application.

Operating manuals

The operating manuals describe hands-on handling of the products. The manuals

are aimed at those having first-hand operational contact with the product, that is

production cell operators, programmers, and trouble shooters.

The group of manuals includes (among others):

•Operating manual - Emergency safety information

•Operating manual - General safety information

•Operating manual - Getting started, IRC5 and RobotStudio

•Operating manual - Introduction to RAPID

•Operating manual - IRC5 with FlexPendant

•Operating manual - RobotStudio

•Operating manual - Trouble shooting IRC5, for the controller and manipulator.

Application manual - Signal description for arc welding products 9

3HAC050975-001 Revision: -

Product documentation, IRC5

Continued

Safety

Safety of personnel

When working inside the robot controller it is necessary to be aware of

voltage-related risks.

A danger of high voltage is associated with the following parts:

• Devices inside the controller, for example I/O devices, can be supplied with

power from an external source.

• The mains supply/mains switch.

• The power unit.

• The power supply unit for the computer system (230 VAC).

• The rectifier unit (400-480 VAC and 700 VDC). Capacitors!

• The drive unit (700 VDC).

• The service outlets (115/230 VAC).

• The power supply unit for tools, or special power supply units for the

machining process.

• The external voltage connected to the controller remains live even when the

robot is disconnected from the mains.

• Additional connections.

Therefore, it is important that all safety regulations are followed when doing

mechanical and electrical installation work.

Safety regulations

Before beginning mechanical and/or electrical installations, ensure you are familiar

with the safety regulations described in Operating manual - General safety

information1.

1This manual contains all safety instructions from the product manuals for the manipulators and the controllers.

10 Application manual - Signal description for arc welding products

3HAC050975-001 Revision: -

Safety

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