ABB AS400 Manuel utilisateur

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AS400 Relay Card

User Manual

4NWP100446R001_OPM_ABB_AS400RelayCardPowerValue_EN140226.doc

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CONTENTS

CONTENTS ..........................................................................................................................3

1.1 AS400 Relay Card Description ........................................................................................................ 4

1.2 Delivery, Transportation, Positioning and Storage......................................................................... 4

1.2.1 Receipt of AS400 card and visual inspection........................................................................4

1.2.2 Unpacking..............................................................................................................................4

1.3 General Characteristics .................................................................................................................. 5

1.3.1 Interface (14 pin Dry Contact Connector and RJ45).............................................................6

1.3.2 RJ45 to DB9 ..........................................................................................................................7

1.3.3 Interface with the UPS...........................................................................................................7

1.4 Configuring the Card ...................................................................................................................... 8

1.4.1 Serial Data format..................................................................................................................8

1.4.2 Installation..............................................................................................................................8

1.5 Setting operation menu............................................................................................................... 11

1.5.1 Password menu...................................................................................................................11

1.5.2 Main menu...........................................................................................................................11

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1.1 AS400 Relay Card Description

ABB’s AS400 Relay card for PowerValue 11 gives the user the possibility to:

·Receive UPS internal information by SCI interface protocol;

·Bridge communication data between a computer and the UPS;

·Configure five output relay signals;

·Configure one input signal for UPS shutdown or remote on/off;

·Configure Dry contact normally opened or normally closed status

·Configure Dry contact function definition

·Configure Dry contact active delay time

This document specifies the Serial communication protocol of the AS400 Relay Card and guides the user

throughout the available configurations.

Read carefully all instructions and save this manual for future reference.

1.2 Delivery, Transportation, Positioning and Storage

1.2.1 Receipt of AS400 card and visual inspection

Upon receiving the AS400 Relay Card, carefully examine the packing container. In case of damage, notify

immediately the carrier.

1.2.2 Unpacking

After examining the package, open the carton box and check its contents as following:

- AS400 Relay Card

- 1x M3 Screw

- RJ45 to DB9 cable (for RS232, P/N 720-60679-00)

- This user manual

- Safety Cover

Figure 1: AS400 Relay Card Package Contents

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1.3 General Characteristics

The Relay Card is composed of 3 main contacts as show in Figure 2.

(1) (2) (3)

Figure 2: Layout of the Relay Card

PCBA Size: 146.2 x 60 x 1.6 mm

(1) Dry contact connector

(2) RJ45 Connector for RS232

(3) UPS contact

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1.3.1 Interface (14 pin Dry Contact Connector and RJ45)

The dry contact connector is organized according to the following table:

Segment PIN Number Specification/Function Remark

Segment 1

Segment 2

Segment 3

Segment 4

Segment 5

Segment 6

Segment 7

Segment 8

Pin 9 and Pin 2

Pin 10 and Pin 3

Pin 11 and Pin 4

Pin 12 and Pin 5

Pin 13 and Pin 6

Pin 8 and Pin 1

Pin 14 and Pin 1

Pin 7 and Pin 1

240 Vac/1A(Max) or 30 Vdc/1A(Max)

Output signal , NO or NC

Input signal (The external contact must be

closed between pin 8 and pin 1)

Input signal (The external contact must be

closed between pin 14 and pin 1)

Input signal (The external contact must be

closed between pin 7 and pin 1)

RS232 (RJ45 cable to DB9F)

TXD2

RXD2

GND

RJ45, Pin 3

RJ45, Pin 6

RJ45, Pin 4

12Vdc 3mA (Max)

12Vdc 5mA (Max)

GND Power system GND

Table 1: Dry Contact Pin Assignment

Figure 3: Segment illustration

Notes:

1 When closing the contact USER SW2, the AS400 Relay Card will send a command to the UPS to turn it on.

2 When closing the contact USER SW3, the AS400 Relay Card will send a command to the UPS to turn it off.

3 Do not close the contacts USER SW2 and SW3 at the same time.

4 Segment 7 (pin 14 and pin 1 / USER SW2) is fixed to “UPS On” function.

5 Segment 8 (pin 7 and pin 1 / USE SW3) is fixed to “UPS Off” function. (Refer to Section 1.3.3.1)

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1.3.2 RJ45 to DB9

RJ45 DB9

Figure 4: RS232 Cable

1.3.3 Interface with the UPS

Item Specification/Function

- Pin 1

- Pin 2

- Pin 3

- Pin 4

- Pin 5

- Pin 6

- Pin 7

- Pin 8

- Pin 9

- Pin 10

- Pin 11~26

GND

SNMPPOW

RXDUPS

TXDUPS

*UNUSED*

-VCC

SNMPSIG

GND

+VCC

RESERVE

Table 2: Pin Assignment

1.3.3.1 Dry contact Functionality

Output signals

·Segment 1~5

It is possible to choose one function for a Segment according to Table 3.

Description “1” “0”

Utility Fail Fail Normal

Battery Low Battery Low Normal

General

larm

Normal

Bypass Status (Online UPS)

AVR Status (Offline/LIA UPS)

Bypass Active

AVR Active

Not Bypass Status

Not AVR Status

Summary Alarm Alarm Normal

Battery Testing In test mode Not test mode

Shutdown Processing UPS Shutdown Normal

Over

oad

arning

Over

oad

Normal

Table 3: Output Signal

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Input signals

·Segment 6

User can choose one function for a Segment according to Table 4.

Description “1” “0”

Battery mode shutdown

Only Battery mode

shutdown

Normal

Any mode shutdown

Shutdown

Normal

Emergency power off

OFF

Normal

Remote On/Off

Table 4: Input signal on Segment 6

·Segment 7

This segment is fixed to “UPS On” function.

Description “1” “0”

UPS On

Normal

Table 5: Input signal on Segment 7

·Segment 8

This segment is fixed to “UPS Off” function.

Descripti

“1”

“0”

UPS Off OFF Normal

Table 6: Input signal on Segment 8

1.4 Configuring the Card

This chapter describes how to install, connect and configure ABB’s AS400 Card.

1.4.1 Serial Data format

AS400 Relay Card data has a 2400 baud rate and consist of 1 start bit, 8 data bits, no parity, and 1 stop bit.

BAUD RATE: 2400 band

DATA LENGTH: 8 bits

STOP BIT: 1 bit

PARITY: NONE

Data format figure:

Start

Stop

1.4.2 Installation

The card can be installed in UPS equipped with a communication bay without turning off the UPS or

disconnecting the load.

To install the card:

1. Remove the communication bay cover from the UPS keeping the screws for further use.

2. Slide the card into the open slot and fix it with the screws removed in Step 1.

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Figure 5: Card Installation

1.4.2.1 Connecting the Card

To connect the card to the computer and start the configuration:

1. Plug the RJ-45 end of the supplied serial cable into the Settings port on the card

2. Plug the other end of the serial cable into the serial COM port on the computer.

Figure 6: Card Connection

1.4.2.2 Configuration

To configure the card:

1. Verify that the serial cable (supplied) is connected to the card's Settings port and the computer's COM

port.

2. Open your terminal emulation program (such as HyperTerminal). If you do not have it in your

computer, you can download it from our website: http://www.newavenergy.com/files/hypertrm.zip

a. StartàAll ProgramsàAccessoriesàCommunicationsàHyper Terminal

Figure 7: Hyperterminal path

b. Or type HYPERTRM in Windows OS Run Dialog

Figure 8: Hyperterminal through command window

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3. Name the new connection

Figure 9: Connection Naming

4. Select the serial connection (such as COM1).

Figure 10: Serial port selection

5. Set the serial line to 2400 baud, 8 data bits, No parity, 1 stop bit and no flow control.

Figure 11: Serial line configuration

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6. Set the PropertiesàSettingsàASCII Setup

Figure 12: Properties Setup

1.5 Setting operation menu

1.5.1 Password menu

Type <ENTER> 3 times, the password menu displays as below

Enter Password to Activate Maintenance Menu

Figure 13: Password menu

Enter admin. The main menu is displayed as in Figure 15.

If the password incorrect, the correct password will be required as indicated below.

Password Error

Please Enter Correct Password

Figure 14: Password incorrect menu

1.5.2 Main menu

In the main menu, the user can choose between the six options indicated in Figure 15 and described in this

section.

-----------------------------------------------------------------------------

AS400 Relay Card

-----------------------------------------------------------------------------

1. Function Segment Logic

2. Output Segment Function Configure

3. Input Segment Function Configure

4. Function Segment Active Delay Time

5. Return to Default Configuration

6. Firmware Version

0. Exit

-----------------------------------------------------------------------------

Please Enter Number:

Figure 15: Main menu

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