ABB ACS850-04 series Manuel utilisateur

ACS850

Quick Installation Guide

ACS850-04 Drive Modules (0.37 to 45 kW)

English. . . . . . . . . . . . . . . . . . . . . 3

Dansk . . . . . . . . . . . . . . . . . . . . 11

Deutsch . . . . . . . . . . . . . . . . . . . 19

Español . . . . . . . . . . . . . . . . . . . 27

Français. . . . . . . . . . . . . . . . . . . 35

Italiano. . . . . . . . . . . . . . . . . . . . 43

Nederlands . . . . . . . . . . . . . . . . 51

Português . . . . . . . . . . . . . . . . . 59

Suomi . . . . . . . . . . . . . . . . . . . . 67

Svenska. . . . . . . . . . . . . . . . . . . 75

Türkçe . . . . . . . . . . . . . . . . . . . . 83

Русский. . . . . . . . . . . . . . . . . . . 91

中文 . . . . . . . . . . . . . . . . . . . . . . 99

3AUA0000045495 Rev H

Effective: 2012-05-30

ACS850 drive manuals

*The delivery includes a multilingual quick installation guide.

**The delivery includes a multilingual quick start-up guide.

DRIVE HARDWARE MANUALS*

ACS850-04 Drive Modules (0.37 to 45 kW) Hardware Manual – 3AUA0000045496

(English)

DRIVE FIRMWARE MANUALS

ACS850 Standard Control Program Firmware Manual** – 3AUA0000045497 (English)

OPTION MANUALS

ACS-CP-U Control Panel IP54 Mounting Platform Kit (+J410) Installation Guide –

3AUA0000049072 (English)

Manuals for I/O Extension Modules, Fieldbus Adapters etc.

APPLICATION GUIDES

Application programming for ACS850 drives – 3AUA0000078664 (English)

ATEX certified safe disconnection function for ACS850 drives – 3AUA0000074343

(English)

Safe torque off function for ACSM1, ACS850 and ACQ810 drives – 3AFE68929814

(English)

Quick installation guide - ACS850-04

Quick installation guide -

ACS850-04

About this guide

This guide contains the very basic information

about the mechanical and electrical installation

of the ACS850-04 drive module (0.37 to

45 kW). For complete documentation, see

ACS850-04 Drive Modules (0.37 to 45 kW)

Hardware Manual (code: 3AUA0000045496

[English]).

Safety instructions

WARNING! All electrical installation

and maintenance work on the drive

should be carried out by qualified

electricians only.

Never work on the drive, the braking chopper

circuit, the motor cable or the motor when input

power is applied to the drive. Always ensure by

measuring that no voltage is actually present.

A rotating permanent magnet motor can

generate a dangerous voltage. Lock the motor

shaft mechanically before connecting a

permanent magnet motor to the drive, and

before doing any work on a drive system

connected to a permanent magnet motor.

Mechanical installation

Fasten the drive module to the mounting base

using screws through the four mounting holes.

Frame A and B can be mounted onto a DIN rail;

it is however highly recommended to fasten

these modules to the mounting base also by

two screws through the lower mounting holes.

Removing the cover assembly

The cover assembly needs to be removed

before the installation of optional modules and

the connection of control cabling. Follow this

procedure to remove the cover assembly. The

numbers refer to the illustrations below.

• Press the tab (1) slightly with a screwdriver.

• Slide the lower cover plate slightly

downwards and pull it out (2).

• Disconnect the panel cable (3) if present.

• Remove the screw (4) at the top of the cover

assembly.

• Carefully pull the lower part of the base

outwards by the two tabs (5).

Refit the cover in reverse order to the above

procedure.

Quick installation guide - ACS850-04

Installing the power cables

Connection diagram

Notes:

- If shielded supply (input) cable is used, and

the conductivity of the shield is not sufficient

(see the table below), use a cable with a

ground conductor (1) or a separate PE cable

(2).

- For motor cabling, use a separate ground

cable (3) if the conductivity of the cable shield

is not sufficient (see the table below) and the

cable has no symmetrical ground conductors.

Cross-sectional area of

one phase conductor

(S)

Minimum cross-

sectional area of

protective conductor

(Sp)

S < 16 mm2S

16 mm2< S < 35 mm216 mm2

35 mm2< S S/2

(PE)

Braking resistor

(optional)

L1 L2 L3

UDC+ UDC–

R–R+

U2 V2 W2

U1 V1 W1

Motor

V1W1U1

ACS850-04

Supply disconnecting

device (disconnecting

means) with fuses

CHK-xx mains choke

(optional)

JFI-xx mains filter

(optional)

(PE)

1) 2)

Quick installation guide - ACS850-04

Connection procedure

Cabling examples are presented on page 7.

Tightening torques are presented on page 7

and at appropriate points in the text.

• Attach the terminal blocks included to the

drive.

• ACS850-04-025A-2…094A-2 and

-025A-5…094A-5 only: Remove the two

plastic connector covers at the top and

bottom of the drive. Each cover is held by

two screws.

• On IT (ungrounded) systems and corner-

grounded TN systems, remove the following

screws:

VAR (ACS850-04-03A0-2…018A-2 and

-03A0-5…018A-5);

EMC, VAR1 and VAR2 (ACS850-04-025A-

2…094A-2 and -025A-5…094A-5).

• Fasten the two cable clamp plates included

to the drive, one at the top, one at the

bottom. The clamp plates are identical.

• Strip the power cables so that the shields are

bare at the cable clamps.

• Connect the supply, resistor (if present) and

motor cables to the appropriate terminals of

the drive.

• Tighten the cable clamps onto the bare cable

shields. Connect the ends of the cable

shields to the ground terminals using cable

lugs. Cover visible bare shield with insulating

tape.

• ACS850-04-025A-2…094A-2 and

-025A-5…094A-5 only: Cut suitable slots on

the edges of the connector covers to

accommodate the cables. Refit the covers.

• Ground the motor cable shield at the motor

end.

ACS850-04-03A0-2…018A-2

and -03A0-5…018A-5:

1.5 N·m (13 lbf·in)

ACS850-04-025A-2…094A-2

and -025A-5…094A-5:

3 N·m (25 lbf·in)

1.5 N·m

(13 lbf·in)

Quick installation guide - ACS850-04

Cabling examples

Wire sizes accepted by power

terminals

Tightening torques

ACS850-04-03A0-5…018A-5

ACS850-04-025A-5…094A-5

U1 V1 W1

Drive type ACS850-04… Wire size

-03A0-2…08A0-2,

-03A0-5…08A0-5 0.25 … 4 mm2

-010A-2…018A-2,

-010A-5…018A-5 0.5 … 6 mm2

-025A-2…094A-2,

-025A-5…094A-5 6…70mm

Drive type

ACS850-04…

Power terminals (supply,

motor, and braking resistor

cables)

Screw lug

(Allen screw)

N·m (lbf·in) N·m (lbf·ft)

-03A0-2…08A0-2,

-03A0-5…08A0-5 0.5 … 0.6 (4.4 … 5.3) N/A

-010A-2…018A-2,

-010A-5…018A-5 1.2 … 1.5 (10.6 … 13.3) N/A

-025A-2…094A-2,

-025A-5…094A-5 3 (25) 15 (11)

Drive type

ACS850-04…

PE/Ground

terminals

Power cable

clamps

Power

connector

covers

N·m (lbf·in) N·m (lbf·in) N·m (lbf·in)

-03A0-2…08A0-2,

-03A0-5…08A0-5 1.5 (13) 1.5 (13) N/A

-010A-2…018A-2,

-010A-5…018A-5 1.5 (13) 1.5 (13) N/A

-025A-2…050A-2,

-025A-5…050A-5 3 (25) 1.5 (13) 3 (25)

-061A-2…094A-2,

-061A-5…094A-5 18 (160) 1.5 (13) 3 (25)

Cable clamp on bare shield.

PE/Ground connection.

Between cable clamp and terminals, cover bare

shield with insulating tape.

Screw lug detail:

Quick installation guide - ACS850-04

Installing the control cables

Default I/O connection diagram

Notes:

[Default setting with ACS850 standard

control program (Factory macro). See

Firmware Manual for other macros.]

*Total maximum current: 200 mA

The wiring shown is for demonstrative

purposes only. For jumper settings, see

text.

Wire sizes and tightening torques:

XPOW, XRO1, XRO2, XRO3, XD24:

0.5 … 2.5 mm2 (24…12 AWG). Torque:

0.5 N·m (5 lbf·in)

XDI, XDIO, XAI, XAO, XD2D, XSTO:

0.5 … 1.5 mm2(28…14 AWG). Torque:

0.3 N·m (3 lbf·in)

XPOW

(2-pole, 2.5 mm2)

Order of terminal headers and

jumpers

XPOW

External power input

24 V DC, 1.6 A

+24VI 1

GND 2

XRO1, XRO2, XRO3

Relay output RO1 [Ready]

250 V AC / 30 V DC

2 A

NO 1

COM 2

NC 3

Relay output RO2 [Modulating]

250 V AC / 30 V DC

2 A

NO 4

COM 5

NC 6

Relay output RO3 [Fault (-1)]

250 V AC / 30 V DC

2 A

NO 7

COM 8

NC 9

XD24

+24 V DC* +24VD 1

Digital input ground DIGND 2

+24 V DC* +24VD 3

Digital input/output ground DIOGND 4

DI/DIO grounding selection jumpers

XDI

Digital input DI1 [Stop/Start] DI1 1

Digital input DI2 DI2 2

Digital input DI3 [Reset] DI3 3

Digital input DI4 DI4 4

Digital input DI5 DI5 5

Digital input DI6 or thermistor input DI6 6

Start interlock (0 = Stop) DIIL A

XDIO

Digital input/output DIO1 [Output: Ready] DIO1 1

Digital input/output DIO2 [Output: Running] DIO2 2

XAI

Reference voltage (+) +VREF 1

Reference voltage (–) -VREF 2

Ground AGND 3

Analog input AI1 (Current or voltage, selectable by jumper AI1) [Speed

reference 1]

AI1+ 4

AI1- 5

Analog input AI2 (Current or voltage, selectable by jumper AI2) AI2+ 6

AI2- 7

AI1 current/voltage selection jumper AI1

AI2 current/voltage selection jumper AI2

XAO

Analog output AO1 [Current %] AO1+ 1

AO1- 2

Analog output AO2 [Speed %] AO2+ 3

AO2- 4

XD2D

Drive-to-drive link termination jumper T

Drive-to-drive link or Embedded fieldbus interface

BGND 3

XSTO

Safe torque off. Both circuits must be closed for the drive to start.

OUT1 1

OUT2 2

IN1 3

IN2 4

Control panel connection

Memory unit connection

XRO1

(3-pole, 2.5 mm2)

XRO2

(3-pole, 2.5 mm2)

XRO3

(3-pole, 2.5 mm2)

XD24

(4-pole, 2.5 mm2)

XDI

(7-pole, 1.5 mm2)

DI/DIO grounding selection

XDIO

(2-pole, 1.5 mm2)

XAI

(7-pole, 1.5 mm2)

AI1, AI2

XAO

(4-pole, 1.5 mm2)

XD2D

(3-pole, 1.5 mm2)

XSTO (orange)

(4-pole, 1.5 mm2)

Quick installation guide - ACS850-04

• Set the jumpers on the control unit to the

appropriate position:

DI/DIO grounding selection – Located

between XD24 and XDI. Determines whether

the DIGND (ground for DI1…DI5) floats, or if

it is connected to DIOGND (ground for DI6,

DIO1 and DIO2). If DIGND floats, the

common of DI1…DI5 (either GND or Vcc)

should be connected to XD24:2.

AI1 – Determines whether Analog input AI1

is used as a current or voltage input.

AI2 – Determines whether Analog input AI2

is used as a current or voltage input.

T– Drive-to-drive link termination. Set to ON

if the drive is the last unit on the link.

Mounting the clamp plate

The clamp plate can be fastened at the top or

the bottom of the JCU Control Unit.

DIGND floats DIGND tied to DIOGND

XD24

AI1

AI2

AI1

AI2

Current Voltage

AI1

AI2

AI1

AI2

Current Voltage

ON OFF

0.7 N·m (6.2 lbf·in)

Use shrink tubing or tape

to contain strands

Remove outer jacket of cable at

clamp to expose cable screen

1.5 N·m (13 lbf·in)

Quick installation guide - ACS850-04

Continue with drive start-up according to the

instructions in the appropriate Quick Start-up

Guide.

Technical data

UL checklist

• The ACS850-04 is an IP20 (UL open type)

drive to be used in a heated, indoor

controlled environment. The drive must be

installed in clean air according to enclosure

classification. Cooling air must be clean, free

from corrosive materials and electrically

conductive dust. See the Hardware Manual

for detailed specifications.

• The maximum ambient air temperature is

40 °C (104 °F) at rated current. The current

is derated for 40 to 55 °C (104 to 131 °F).

• The drive is suitable for use in a circuit

capable of delivering not more than 100,000

rms symmetrical amperes, 500 V maximum.

• The cables located within the motor circuit

must be rated for at least 75 °C (167 °F) in

UL-compliant installations.

• The input cable must be protected with fuses

or circuit breakers. Suitable IEC (class gG)

and UL (class T) fuses are listed in the

Technical data section of the Hardware

Manual. For suitable circuit breakers, contact

your local ABB representative.

• For installation in the United States, branch

circuit protection must be provided in

accordance with the National Electrical Code

(NEC) and any applicable local codes. To

fulfill this requirement, use the UL classified

fuses.

• For installation in Canada, branch circuit

protection must be provided in accordance

with Canadian Electrical Code and any

applicable provincial codes. To fulfill this

requirement, use the UL classified fuses.

• The drive provides overload protection in

accordance with the National Electrical Code

(NEC). See the appropriate Firmware

Manual for overload protection settings.

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