101 Sampling Solutions 2100R Manuel
Model
2100R
Drill
Operation, Maintenance & Spare
Parts Manual
SERIAL No: 2100R/0810/125
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OPERATION, MAINTENANCE
AND SPARE PARTS MANUAL
FOR THE
MODEL 2100R DRILL
SUPPLIER: 101 SAMPLING SOLUTIONS PTY LTD
UNIT 8 / 9 AMBITIOUS LINK
BIBRA LAKE
WESTERN AUSTRALIA 6163
PHONE: +61 8 9418 4371
EMAIL: sales@101samplingsolutions.com.au
EQUIPMENT MODEL NO: 2100R DRILL
EQUIPMENT SERIAL NO: 2100R/0810/125 REVISED
DATE: FEBRARY 2020
To order copies of this manual please quote: 125-0810
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Contents
SECTION 1 - OPERATION & MAINTENANCE .................................................................................................. 6
1.1 INTRODUCTION (Rev 02-10/18) .................................................................................................................... 6
CAUTION ............................................................................................................................................... 6
1.2 DRILL RIG SAFETY AUDIT CHECKLIST (Rev 02-10/18) ................................................................... 7
1.3 SPECIFICATIONS ................................................................................................................................... 11
1.4 SYSTEM DESCRIPTION ........................................................................................................................ 11
OPERATORS’ CONTROLS (See fig (1) ................................................................................................... 11
1.5 LUBRICATION ........................................................................................................................................ 13
1.6 DRILL SET UP ........................................................................................................................................... 5
SECTION 2 – SPARE PARTS .................................................................................................................................. 8
2.1 HOW TO ORDER SPARE PARTS ............................................................................................................ 8
60mm HOLLOW SPINDLE GEARBOX P/N GBX28429 .......................................................................... 10
2100R – 3.3m TOWER & CRADLE ARRANGEMENT ............................................................................. 12
2100 TRAVELLING FRAME .................................................................................................................. 14
WATER SWIVEL ................................................................................................................................... 15
APPENDIX
AS71 INJECTION PUMP
AIR CONTROL VALVE
RADIO CONTROL INSTRUCTIONS
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SECTION 1 - OPERATION & MAINTENANCE
1.1 INTRODUCTION (Rev 02-10/18)
This manual does not purport to advise an operator on how to drill, but these
instructions are to provide the fundamental information for the safe and effective
operation of the machine. It is a basic guide to the operator who must acquire
familiarity with the drill functions and in conjunction with his companies own in-house
systems formulate safe drilling techniques.
It is the owner’s obligation to instruct all operators in safe procedures.
CAUTION
It is in the operator’s interest and safety to keep in mind the following points:
1. Read this manual and understand its contents in conjunction with your companies’
own in-house operation and safety procedures before attempting to use the drill.
2. Learn how to operate and work safely by knowing the equipment and its limitations.
3. 101 recommends that this drill have a minimum of two people on site during any
operation of the machine.
4. Do not attempt to use the machine outside the design parameters or the operators’
skills.
5. Always keep the machine in good condition.
6. DO NOT wear loose clothing or hair or torn or bulky clothing around the machine.
They may catch on the controls, rotating parts or projections causing personal injury.
7. Use additional safety equipment (helmet, boots etc) as appropriate or required.
8. DO NOT operate the machine while under the influence of medication, alcohol,
drugs or while fatigued.
9. Before commencing any operation, check that there will be no subsequent danger to
any person.
10. Ensure that all routine machine maintenance has been carried out, including visual
checks for wear, fluid levels and leaks or damage.
11. Be aware of the dangers of the rotating drill string. This machine has been
manufactured without drill rod guarding. If one has been fitted it must be used as per
your company operating procedures. Operator protection or operational procedures
to suit the drills particular usage must be put in place to protect the operator from
accidents.
12. This drill has not been designed to be moved with the tower up. It should be fully
stowed prior to moving the machine.
13. Be aware of the hot engine, exhaust and radiator fluids.
14. Be aware of the hydraulic system and high-pressure oil. Before doing any
maintenance on the hydraulic system the engine must be off and the pressure in the
system must be relieved.
15. Be aware of the surrounding environment to ensure the ensuing machine operation
will not cause any damage to personnel, other equipment or to the machine being
operated.
16. Read and understand the engine (or carrier) manufacturers manual section in this
book
17. Do not modify the machine without authorisation as it may impair the safety and
functions of the machine and void the warranty.
18. Guarding must be in place prior to commencement of any rotary operation
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The following generic safety check list is provided as a general guide as to the things
that should be checked prior to operating the drill.
1.2 DRILL RIG SAFETY AUDIT CHECKLIST (Rev 02-10/18)
TO BE EDITED TO SUIT THIS DRILLS OPERATION AND INTERNAL COMPANY
PROCEDURES
This list is by no means comprehensive but is included as a guide to allow the operator
to tailor a safety audit schedule to suit the 101 drill being used and the particular drilling
procedures being utilised.
Item Description Date Inspection results
Safety Equipment
1 First aid kit
2 Fire extinguisher
3 Personal issue equipment
4 Safety and first aid current
5 General housekeeping
6 Guarding functioning correctly
Tower
7 Pivots and locks
8 Condition of the structures
9 Condition of guide ropes/anchors
10 Rod racking for operations and storage
11 Alignment with the hole
12 Safety belts/lines
13 Emergency escape route and devices
Power Plant
14 Fuel lines/filters and oil filters
15 Guard on moving parts
16 Engine exhaust
17 Power transmission
18 Emergency engine shut down
Controls
19 Control linkages
20 Hydraulic controls
21 Hydraulic lines
22 Air controls and lines
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Hoisting Equipment
23 Cable condition and fixing
24 Sheaves and blocks
25 Wireline equipment
26 Hoists drums, brakes and mounts
27 Hook latch/clevis
28 Moving part protection
29 Pull up/pull down
Handling Equipment
30 Hoist plugs/elevators
31 Slips/clamps
32 Slings and shackles
33 Safety clamps
34 Rig tongs/wrenches
35 Casing handling
Rotating/Drilling System
36 Rotary head
37 Chuck jaws
38 Hole alignment
39 Head alignment
40 Sub body and threads for sharp edges
41 Rotating drill string guarding or protection procedures
Circulating System
42 Pressure rating of pipe and fittings
43 Pump guards
44 Hoses and safety couplings
45 Pressure relief valves
46 Swivels/seals/bearings
47 Pump gland packings
48 Air oiler bottle/system
Rig Set Up
49 Rig stability
50 Pipe rack stability
51 Steps and ladder secure and stable
52 Overhead checks
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Hand Tools
53 Pipe wrench handle and jaw condition
54 Rod, hand spanner and hammer condition
55 Cable/hoses to any power tools
56 Welder/cables and mask
Work Procedures
57 Pipe handling
58 Operators current with procedures being used
59 Rig setup/tear down
Plant and Support Vehicles
60 Road worthiness of vehicles
61 Road worthiness of trailers
62 Lighting plant
63 Air tank drains
64 Aux. cranes and accessories
65 Condition of pipe/rods
66 Condition of casing
67 Mounting of truck, tanks etc
Site
68 Access
69 Fire breaks
70 Safe fuel/oil/gas storage
71 Storage of drilling materials
72 Flood/storm protection
73 Working area clear and clean
Environment
74 Noise levels
75 Dust control
76 Rubbish disposal
77 Vegetation
78 Ground surface
79 Litter
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