Zonar V4 Manuel utilisateur
4/10/2019 V4 User Manual and Installation Guide – Zonar Systems Support
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V4 User Manual and Installation
Guide
Updated · January 23, 2019
Introduction
System Overview
Installation Checklist
V4 Equipment
General Guidelines
V4 Mounting
V4 Pin Configuration
Power And Data Connections
4 Pin Testing and Cable Management
Wiring Guidelines
External GPS Antenna (Optional)
GPS System Check
System Checklist
System Specifications
V4 and Mount Dimensions
Typical Installation
System Installation
Zonar Discrete Input System
Notices
Warranty And Legal Notices
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Introduction
Zonar equipment will provide years of reliable service if properly installed and maintained. Zonar equipment is
typically installed in heavy vehicle applications and is oen subjected to extreme temperatures, dust, dirt, vibration,
and shock. Proper installation is the critical first step to equipment longevity and optimal performance.
This guide is meant to be a general guideline for the professional installer and technician. While we attempt to point
out the most common installation questions and issues, common sense, good housekeeping procedures, attention to
detail, safety adherence, and technical competence of the professional installer are critical for a successful installation.
Refer to your specific vehicle manufacturer guidelines for the installation of electrical components and wiring.
Details on operating the V4 and its built-in applications and soware are given in this guide.
A professional team of Zonar support technicians and engineers are available to answer your installation questions.
Contact Zonar at 1-877-843-3847 or by email at customercare@zonarsystems.com.
System Overview
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Installation Checklist
Task
#Task Required? Complete?
1 Inventory all V4 components and accessories Required
2 Lay out all cables and accessories in accordance with: Required
3 - General guidelines Required
4 - V4 device and mounting plate instructions Required
5 - Power / Data cable instructions Required
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6 - External GPS antenna guidelines If used
7 - Discrete input system instructions If used
8 Disconnect vehicle battery ground cable Suggested
9Install V4 Power/Data cable. Do not connect 4-pin connector to V4 at this time. Do not
connect OBDII connector to vehicle at this time (if used). Required
10 Install Discrete IO cable If used
11 Install external GPS antenna If used
12 Install V4 mount plate and V4 Required
13 Interconnect all cables & wires to V4 (except 4-pin power) Required
14 Reconnect vehicle battery ground cable Suggested
15 Connect 4-pin power cable to V4 Required
16 Start engine Required
17 Connect OBDII connector to vehicle (if used) Required
18 Complete V4 System function checkout checklist Required
19 Shut down engine Required
V4 Equipment
A. V4 GPS Unit
B. V4 Mounting Plate and Mounting Screws (Provided)
C. GPS Antenna (Optional)
D. GPS Antenna Adhesive Tag (Optional - used for non-magnetic rooop GPS Antenna installs)
Note: See External GPS for detailed information on GPS antenna requirements and recommendations.
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General Guidelines
Layout
1. V4 unit must be located a minimum of 25cm (10 in) from any person.
2. Do not place Zonar RFID tags, cables, or other equipment in any location or position which may compromise
human or equipment safety.
3. Verify placement acceptability with State DOT/Law enforcement prior to installation.
4. V4 has a temperature range of -40°C (-40°F) to +85°C (+185°F). Do not mount V4 in hot engine compartments or near
hot exhaust components.
5. Lay all components out prior to installation to check for proper cable length and interference issues.
6. Avoid mounting Zonar equipment, antennas and wiring nearother radio equipment (e.g. two-way radios), PA
equipment and high energy electrical sources (e.g. cables, relays, amplifiers, etc.).
Electrical
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1. Consult the vehicle’s manufacturer for specificinstallation guidelines. (HIGHLY RECOMMENDED forMultiplex
electrical systems)
2. All power leads (red and white) must beconnected to the vehicle's protected circuitry (e.g. fuse panel, circuit
breaker panel, protected circuits). Never electrically connect Zonar equipment to unprotected circuits (e.g. directly
to battery).
3. It is also required that all power leads (red and white) be protected with a 3 to 5 amp fuse and inline fuseholder
(included) for optimal system protection.
4. Electrical fuses should be installed as close as possible to thesource of power.
5. Do not connect to the 4 pin power input untilall other V4 cables have been connected.
Drill Holes
1. Do not drill into the V4 unit. This will void the warranty.
2. Capture all drill chips during drilling operations. Do not allow chips to fall onto equipment, furnishings, etc.
3. Deburr all drill holes on both sides of drilled surface. Example deburr tool:
4. All drill holes must have a rubber grommet or similar anti-chafing system installed to protect cable assemblies (e.g.
plastic conduit).
5. Seal all penetration drill holes which may pass rain water.
Cable Management
1. Strain relieve and support all cable installations.
2. Avoid sharp bends and tight radius installations of cables.
3. Avoid moving components (e.g. doors, steering shas, handles, fans, etc.).
4. Provide an adequate “Service Loop” i.e. “cable slack” to allowfor servicing of equipment.
5. Avoid routing cables thru doors, windows, and other pinchpoints.
6. Avoid routing cables in high personnel traic areas.
7. Avoid routing antenna cables near radio and PA equipment.
CORRECT
Bend radius adequate
Hole has grommet
INCORRECT
Bend radius too tight
Hole has sharp edges
Hole has no grommet
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General Housekeeping
1. Capture all drill chips during drilling operations. Do not allow drill chips to fall onto electrical equipment,
furnishings, heating ducts, etc. Magnets, sticky tape, vacuums, physical barriers, etc. may all be used to accomplish
this task.
2. Remove excess sealant. Sealant should be debris/contaminant free (e.g. no drill chips), consistent, and uniform in
appearance.
3. Clip excess wire tie protrusions.
V4 Mounting
To comply with FCC RF exposure requirements for mobile transmitting devices, this device must be installed to provide
a separation distance of at least 25 cm (10 inches) from all persons. See General Guidelines.
The installation technician must record which V4 unit is being installed in each vehicle.
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1. Find the GPS ID # on the back of the unit labeled “GPSID (S/N) 18xxxxxx.”
2. Record the asset (vehicle name) and the GPS being installed—this is important information for Zonar Customer Care
or the Ground Traic Control Administrator.
Mounting Areas
Mount onto an interior flat surface that is large enough to accommodate the footprint. Suggested mounting areas
include the following:
Horizontal mount on dashboard under an angled windshield free of metallic obstructions
Overhead compartment mount with a clear non-metallic view of the sky (for example, under a fiberglass roof or
fairing).
Note: Verify placement acceptability with state DOT/law enforcement prior to installation. Enclosed areas require an
external GPS.
Mounting Considerations
Avoid mount areas with diicult access or areas that do not allow for direct diagnostic LED viewing.
Do not mount near other radio equipment such as two-way radios, PA equipment and high energy electrical sources
(e.g., cables, relays, amplifiers, etc.).
Avoid dirty, dusty, or damp mount areas (for example, near floors and entry ways).
To prevent water damage, do not install below windows or doors that open to the vehicle’s exterior.
Note: If enclosing in a radio-shielded area (for example, metallic enclosure) an external GPS antenna may be necessary
for proper operation and performance.
Orientation and Placement
1. Horizontal with clear (non-metallic) view of sky
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2. Zonar logo towards sky
V4 Pin Configuration
1. External GPS antenna (Optional)
2. 4 Pin Power Input (Disconnect first, Reconnect last)
3. 6 Pin Accessory Port: Z Pass™/Operator ID
4. 8 Pin for 2010/2020/Connect Dock
5. 12 Pin Discrete Input (Optional)
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6. 10 Pin ECM input (SAE J1708/J1939 & OBDII equipped vehicles)
Power And Data Connections
Connecting to Vehicle Electrical and Data System
Do not connect to the 4 pin power input until all other V4 cables have been connected.
There are four primary methods to connect the V4 to your vehicle’s electrical and data system:
1. 4 Pin, 3 Wire Power Cable (part# 10007)
2. Light Duty Power Cable (part# 81153)
3. 9 Pin Diagnostic Cable (part# 81523) with optional 6 Pin adapter (part# 81632)
4. 2 Pin Deutsch Backbone Cable (part# 81517)
Additionally there is a fih uncommon cable specifically used to wire around battery disconnect systems:
5. 4 Pin, 4 Wire Power Cable (part# 10030)
See General Guidelines before you begin. Do not connect to the 4 pin power input until all other V4 cables have been
connected.
4 Pin, 3 Wire, Power Cable (Part# 10007)
Use this cable for equipment NOT equipped with any of the following databuses:
OBDII (light duty/commuter vehicles)
JBus 1708/1587 (heavy duty vehicles 2010 and earlier)
JBus 1939 (heavy duty vehicles 2006 and later)
See wiring procedures below.
NOTE: Requires vehicle to physically move at least 5 MPH for at least 100 feet to properly complete new install
checkout. If this is not performed GPS and discrete IO data will not be present in GTC until those thresholds are met.
Light Duty Cable Kit (part# 81153)
This kit consists of two parts:
Light Duty, Power/Data Cable (part# 81008)
Light Duty Breakout (part# 80999)
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