Zimmer FWR Series Manuel utilisateur
INSTALLATION AND
OPERATING
INSTRUCTIONS
Tool changer
FWR series
DDOC01406
THE KNOW-HOW FACTORY
www.zimmer-group.com
3
1 Supporting documents ............................................................................................................................................................... 4
1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................4
2 Safety notices............................................................................................................................................................................... 5
3 Proper use .................................................................................................................................................................................... 6
4 Personnelqualication................................................................................................................................................................ 6
5 Product description ..................................................................................................................................................................... 7
5.1 Type plate .............................................................................................................................................................................................................................8
5.2 Product variants and compatibility.....................................................................................................................................................................................8
6 Functional description ................................................................................................................................................................. 9
6.1 Functional safety................................................................................................................................................................................................................10
6.2 Control ................................................................................................................................................................................................................................10
6.3 Self-locking mechanism ....................................................................................................................................................................................................10
7 Technical data ............................................................................................................................................................................ 10
8 Accessories ................................................................................................................................................................................11
8.1 Sensors...............................................................................................................................................................................................................................11
9 Transportation/storage/preservation....................................................................................................................................... 11
10 Installation .................................................................................................................................................................................. 12
10.1 Installing the storage station .............................................................................................................................................................................................13
10.2 Installing the stationary part..............................................................................................................................................................................................13
10.3 Installing the loose part .....................................................................................................................................................................................................14
10.4 Installing the stationary part and loose part ....................................................................................................................................................................15
10.5 Installing the energy supply ..............................................................................................................................................................................................16
10.6 Installing accessories ........................................................................................................................................................................................................17
10.6.1 Installing the energy elements............................................................................................................................................................................17
10.6.2 Installing the sensors...........................................................................................................................................................................................18
11 Commissioning ..........................................................................................................................................................................19
11.1 Settingupthestoragestationforthersttime ...............................................................................................................................................................19
11.2 Setting the sensors............................................................................................................................................................................................................19
11.2.1 Setting the sensors in the storage station .........................................................................................................................................................19
12 Maintenance............................................................................................................................................................................... 20
13 Decommissioning/disposal ...................................................................................................................................................... 20
14 RoHS declaration....................................................................................................................................................................... 21
15 REACH declaration.................................................................................................................................................................... 21
16 Declaration of Incorporation ..................................................................................................................................................... 22
17 Declaration of Conformity ......................................................................................................................................................... 23
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
Content
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1 Supporting documents
NOTICE
Read through the installation and operating instructions before installing or working with the product.
The installation and operating instructions contain important notes for your personal safety. They must be read
and understood by all persons who work with or handle the product during any phase of the product lifetime.
The documents listed below are available for download on our website www.zimmer-group.com.
• Installation and operating instructions
• Catalogs, drawings, CAD data, performance data
• Information on accessories
• Technical data sheets
• General Terms and Conditions, including warranty information.
ÖOnly those documents currently available on the website are valid.
In these installation and operating instructions, "product" refers to the product designation on the title page!
1.1 Notices and graphics in the installation and operating instructions
DANGER
This notice warns of an imminent danger to the life and health of people. Ignoring these notices can lead to
serious injury or even death.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
WARNING
This notice warns of a situation that is potentially hazardous to personal health. Ignoring these notices can cause
serious injury or damage to health.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
CAUTION
This notice warns of a situation that is potentially hazardous for people or that may result in material or environ-
mental damage. Ignoring these notices may result in slight, temporary injuries or damage to the product or to the
environment.
►You absolutely must comply with the described measures for avoiding these dangers!
ÖThe warning symbols are assigned according to the type of danger.
NOTICE
General notices contain usage tips and valuable information, but no warnings of dangers to health.
INFORMATION
Thiscategorycontainsusefultipsforhandlingtheproducteciently.Failuretoobservethesetipswillnotresult
in damage to the product. This information does not include any information relevant to health or workplace
safety.
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
5
2 Safety notices
CAUTION
Risk of injury and material damage in case of non-compliance
Installation,commissioning,maintenanceandrepairsmayonlybeperformedbyqualiedspecialistsin
accordance with these installation and operating instructions.
The product is state-of-the-art.
Itisttedtoindustrialmachinesandisusedtohold,transportandstoreworkpieces.
The following are examples of situations in which the product may cause a hazard:
• The product is not properly installed, used or maintained.
• The product is not used for its designated purpose.
• The locally applicable regulations, laws, directives or guidelines are not observed.
►The product may only be used in accordance with these installation and operating instructions and the
product'stechnicaldata.Anychangesoradditionstotheintendeduseoftheproduct,aswellasmodications
to the product, such as those in the following examples, require the written permission of the manufacturer:
• Useoftheproductunderextremeconditions,suchasaggressiveuidsorabrasivedusts
• Additional drilled holes or threads
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
►Make sure that the power supply is disconnected before you mount, adjust, modify, maintain or repair the
product.
►Whenever work is carried out on the product, make sure that the product cannot be actuated by mistake.
►Perform maintenance tasks, renovation work or attachment work outside of the machine's danger zone when
possible.
►Do not reach into the operational range of the product.
►Observethespeciedmaintenanceintervalsandspecicationsregardingthequalityoftheoperatingmaterial.
►When using the product under extreme conditions, adjust the maintenance interval according to the degree of
contamination.
WARNING
Risk of injury caused by suspended loads
Improper handling of suspended loads can cause serious injury.
►Always keep an adequate safety distance from suspended loads.
►Never walk underneath a suspended load.
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
6
3 Proper use
NOTICE
The product is only to be used in its original state with its original accessories, with no unauthorized changes and
within the stipulated parameter limits and operating conditions.
Any other or secondary use is deemed improper.
►Operate the product only in compliance with the associated installation and operating instructions.
►Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters
and operating conditions.
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
The product is intended for industrial use.
The product is designated for use in closed facilities.
Direct contact with perishable goods/food is not permitted.
Observance of the technical data and of the installation and operating instructions are part of proper use.
4 Personnel qualication
Installation, commissioning and maintenance may only be performed by trained specialists. These persons must have read
and understood the installation and operating instructions in full.
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
7
5 Product description
The product is a safe quick-change system.
The basic and proven safety principles from DIN EN 13849-1 can be complied with only if original parts from Zimmer GmbH
are used.
The original parts from Zimmer GmbH required for the safety principles are:
1Stationary part (FWRXXF-00-A)
2Loose part (FWRXXL-00-A)
3Storage station (AFWR1-XX-A)
For the overall safety of the function, all three components must be taken into account (see "Functional Safety" section).
3
1
2
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
8
5.1 Type plate
A type plate is attached to the housing of the product. XXX
XX-XXXXXX
am
an
Thearticlenumberandtheconrmationnumberareshownonthetype
plate.
am Article number
an Conrmationnumber
5.2 Product variants and compatibility
INFORMATION
►Youcanndinformationonourwebsite.
►Please contact Zimmer Customer Service if you have any questions.
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
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6 Functional description
Thestoragestationisadeviceinwhichacompletelyequippedloosepartcanbeheldreadyinadenedposition.
Several storage stations can be used to hold differently equipped loose parts for operation with a stationary part.
The stationary part is installed on a robot system. It is used to hold a loose part.
The loose part automatically locks with the stationary part during automatic extending out of the storage station and
unlocks during retraction.
As an alternative, the loose part can be manually locked with and released from the stationary part.
4
4Locking
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
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6.1 Functional safety
For the overall safety of the function, all three components (stationary part, loose part and storage station) must be taken
into account.
The safety function that ensures secure locking between the stationary and loose part of the product is implemented via
two redundant action channels that consist of a mechanical locking and springs.
Technical supplementary safety measures (sensors) provide a high degree of diagnostic coverage. The product can thus be
classiedintocontrolcategory3inaccordancewithChapter6.2.6ofDINENISO13849-1.AccordingtoFigure5,
Chapter4.5.4ofthespeciedstandard,thePLdcanbeachievedwiththisproduct.
FaulteliminationinaccordancewithDINENISO13849-2,AnnexA,TableA2andA3forthehelicalcompressionsprings
used can be given.
6.2 Control
INFORMATION
►Youcanndtheinformationinthetechnicaldatasheetonourwebsite.
►Please contact Zimmer Customer Service if you have any questions.
6.3 Self-locking mechanism
INFORMATION
Theconnectionofthexedandlooseparttakesplaceviaamechanicalself-lockingmechanismwithoutan
external power supply. Therefore, in case of a power supply failure (e.g. an emergency stop), the loose part
remains locked in the stationary part.
►Please contact Zimmer Customer Service if you have any questions.
7 Technical data
INFORMATION
►Youcanndtheinformationinthetechnicaldatasheetonourwebsite.
Thisdatavarieswithintheseries,dependingonthespecicdesign.
►Please contact Zimmer Customer Service if you have any questions.
Forthemaximumtoolweight,refertothetighteningtorque/tighteningforcespeciedinthetechnicaldata,takinginto
account the distance to the center of gravity and the mating force of the energy elements.
INSTALLATION AND OPERATING INSTRUCTIONS:FWR
DDOC01406 / - EN / 2022-05-10
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
Table des matières
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