Zimmer MFS02-S-KHC-IL Manuel utilisateur
www.zimmer-group.de
INSTALLATION
AND OPERATING
INSTRUCTIONS
Magnetic eld sensor with IO-Link
and analog output
MFS02-S-KHC-IL
DDOC01932
THE KNOW-HOW FACTORY
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
EN / 2023-07-07DDOC01932 / -
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INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
Content
1 Supporting documents ............................................................................................................................................................... 4
1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................4
2 Safety notices............................................................................................................................................................................... 5
3 Proper use .................................................................................................................................................................................... 5
4 Personnel qualication................................................................................................................................................................ 5
4.1 Electricians ...........................................................................................................................................................................................................................5
4.2 Specialists ............................................................................................................................................................................................................................5
4.3 Instructed personnel............................................................................................................................................................................................................5
4.4 Service personnel................................................................................................................................................................................................................5
4.5 Additional qualications......................................................................................................................................................................................................5
5 Product description ..................................................................................................................................................................... 6
5.1 Detection range....................................................................................................................................................................................................................6
6 Functional description................................................................................................................................................................. 7
7 Technical data .............................................................................................................................................................................. 7
8 Transportation/storage/preservation......................................................................................................................................... 7
9 Installation .................................................................................................................................................................................... 8
9.1 Installing the product...........................................................................................................................................................................................................8
10 Electrical installation.................................................................................................................................................................... 8
10.1 DC .........................................................................................................................................................................................................................................8
11 Commissioning ............................................................................................................................................................................ 9
11.1.1 Commissioning the product without IO-Link.......................................................................................................................................................9
11.1.2 Commissioning the product with IO-Link ............................................................................................................................................................9
11.1 Teaching in switch points..................................................................................................................................................................................................10
11.1.1 Dynamic teach-in .................................................................................................................................................................................................10
11.1.2 Manual teach-in....................................................................................................................................................................................................11
11.2 Resetting switch points .....................................................................................................................................................................................................11
11.3 Process data structure ......................................................................................................................................................................................................13
11.3.1 General functions ................................................................................................................................................................................................13
11.4 Setting options via IO-Link ................................................................................................................................................................................................14
11.4.1 Locking the Teach-in button ...............................................................................................................................................................................14
11.4.2 Resetting settings................................................................................................................................................................................................15
11.4.3 Setting the position offset ...................................................................................................................................................................................16
11.4.4 Teaching-in two or three switch points dynamically..........................................................................................................................................16
11.4.5 Teaching-in up to eight switch points manually ................................................................................................................................................16
11.4.6 Selecting the switch point mode........................................................................................................................................................................17
11.4.7 Switching behavior after dynamic teach-in........................................................................................................................................................19
11.4.8 Inverting the switch point logic...........................................................................................................................................................................22
11.4.9 Adjusting the switch point hysteresis.................................................................................................................................................................22
11.4.10 Setting the switch point tolerance......................................................................................................................................................................22
11.4.11 Determining the switch point width....................................................................................................................................................................22
11.4.12 Issuing alert notications ....................................................................................................................................................................................22
11.5 Diagnostic functions via IO-Link .......................................................................................................................................................................................23
11.5.1 Stroke ...................................................................................................................................................................................................................23
11.5.2 Cycle time.............................................................................................................................................................................................................23
11.5.3 Dwell time at the start and end position ............................................................................................................................................................23
11.5.4 Piston travel time for extend and retract ............................................................................................................................................................23
11.5.5 Average piston velocity .......................................................................................................................................................................................24
11.5.6 Current measured eld strength ........................................................................................................................................................................24
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
DDOC01932 / -
3
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
EN / 2023-07-07
11.5.7 Maximum measured eld strength ....................................................................................................................................................................24
11.5.8 Number of cycles.................................................................................................................................................................................................24
11.5.9 Total piston travel.................................................................................................................................................................................................24
11.5.10 Operating hours...................................................................................................................................................................................................24
11.5.11 Power-on and power-off cycles...........................................................................................................................................................................24
12 Operation....................................................................................................................................................................................25
12.1 LED display during operation ...........................................................................................................................................................................................25
13 Error diagnosis........................................................................................................................................................................... 26
14 Maintenance............................................................................................................................................................................... 26
15 Decommissioning/disposal ...................................................................................................................................................... 26
16 Declaration of Conformity ......................................................................................................................................................... 27
17 Appendix ....................................................................................................................................................................................28
17.1 IO-Link supplement............................................................................................................................................................................................................28
17.1.1 Device features ....................................................................................................................................................................................................28
17.1.2 Physical layer .......................................................................................................................................................................................................28
17.1.3 Process data ........................................................................................................................................................................................................28
17.1.4 Service data .........................................................................................................................................................................................................29
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
EN / 2023-07-07DDOC01932 / -
4
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
1 Supporting documents
NOTICE
Read through the installation and operating instructions before installing or working with the product.
The installation and operating instructions contain important notes for your personal safety. They must be read
and understood by all persons who work with or handle the product during any phase of the product lifetime.
The documents listed below are available for download on our website www.zimmer-group.com:
• Installation and operating instructions
• Catalogs, drawings, CAD data, performance data
• Information on accessories
• Technical data sheets
• General Terms and Conditions (GTCs), including warranty information.
ÖOnly the documents currently available on the website are valid.
In these installation and operating instructions, "product" replaces the product designation on the title page.
1.1 Notices and graphics in the installation and operating instructions
DANGER
This notice warns of an imminent danger to the life and health of people. Ignoring these notices can lead to
serious injury or even death.
►You absolutely must comply with the described measures for avoiding these dangers.
ÖThe warning symbols are assigned according to the type of danger.
WARNING
This notice warns of a situation that is potentially hazardous to personal health. Ignoring these notices can cause
serious injury or damage to health.
►You absolutely must comply with the described measures for avoiding these dangers.
ÖThe warning symbols are assigned according to the type of danger.
CAUTION
This notice warns of a situation that is potentially hazardous to people. Ignoring these notices can cause minor,
reversible injuries.
►You absolutely must comply with the described measures for avoiding these dangers.
ÖThe warning symbols are assigned according to the type of danger.
NOTICE
This notice warns of possible material or environmental damage. Ignoring these notices can result in damage to
the product or the environment.
►You absolutely must comply with the described measures for avoiding these dangers.
ÖThe warning symbols are assigned according to the type of danger.
INFORMATION
This category contains useful tips for handling the product eciently. Failure to observe these tips will not result in
damage to the product. This information does not include any information relevant to health or workplace safety.
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
DDOC01932 / -
5
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
EN / 2023-07-07
2 Safety notices
NOTICE
In accordance with the EC Machinery Directive, the product is not a safety component.
3 Proper use
NOTICE
The product is only to be used in its original state with its original accessories, with no unauthorized changes and
within the stipulated parameter limits and operating conditions.
Any other or secondary use is deemed improper.
►Operate the product only in compliance with the associated installation and operating instructions.
►Operate the product only when it is in a technical condition that corresponds to the guaranteed parameters
and operating conditions.
ÖZimmer GmbH shall accept no liability for any damage caused by improper use. The operator bears sole
responsibility.
• The product is not suited for use in a potentially explosive atmosphere.
• The product is designated for use in closed facilities.
4 Personnel qualication
WARNING
Injuries and material damage due to inadequate qualication
If inadequately qualied personnel perform work on the product, this can cause serious injuries and signicant
material damage.
►All work on the product must be performed by qualied personnel.
►Before working with the product, read the document in its entirety and make sure that you have understood
everything.
►Observe country-specic accident prevention regulations and the general safety notices.
The following qualications are a prerequisite for performing various types of work on the product.
4.1 Electricians
Electricians are able to perform work on electrical systems, can recognize and avoid possible dangers and know the
relevant standards and provisions due to their technical training, knowledge and experience.
4.2 Specialists
Specialists are able to perform the assigned work, can recognize and avoid possible dangers and know the relevant
standards and provisions due to their technical training, knowledge and experience.
4.3 Instructed personnel
Instructed personnel have been trained by the operating company on the tasks and possible dangers of improper behavior.
4.4 Service personnel
Service personnel are able to perform the assigned work and can recognize and avoid possible dangers due to their
technical training, knowledge and experience.
4.5 Additional qualications
Persons who work with the product must be familiar with the valid safety regulations and laws as well as the standards,
guidelines and laws listed in this document.
Personnel who work with the product must have facility-issued authorization to commission, program, congure, operate,
maintain and also decommission this product.
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
EN / 2023-07-07DDOC01932 / -
6
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
5 Product description
The product is used to detect the piston stroke for drives with axially and diametrically magnetized magnets. The product is
used, for example, in combination with pneumatic cylinders, grippers or slides.
The product has an analog output. IO-Link enables the setting of eight switch points and/or the detection of eight positions.
In addition, various diagnostic data can be recorded and output.
1Mounting screw
2Middle of the sensor
3Sensor head
4LED display MR (measuring range)
5LED display PWR (power)
6LED display (unlabeled)
7Teach-in button
8Operating element 123 4 5
8
6
7
5.1 Detection range
The product is designed to detect positions in a range of 50mm. The starting point for this range is marked with arrows on
the sensor head. This point has a distance of -25mm to the line and +25mm to the mounting screw.
Via IO-Link, the range of 50mm corresponds to 5,000digits. This means one digit equals 10µm.
The measuring range can be anywhere within the detection range and depends on the application.
A = 50mm
B = 25.3mm
1
A
B
+25 -25
2 3
1Detection range
2Sensor head
3Middle of the sensor
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
DDOC01932 / -
7
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
EN / 2023-07-07
6 Functional description
The product consists of two sensor elements that determine the position of a magnet in the piston. Because the product
measures the eld strength in the X- and Y-direction, both axially and diametrically magnetized magnets can be detected.
1Magnetic eld sensor
2Sensor element 1
3Sensor element 2
4Axially magnetized magnet
5Diametrically magnetized magnet
y (radial)
x (axial)
5
4
1 2 3
During manual teach-in, the Out-of-Range display is active.
The value 11V is displayed if the magnet leaves the measuring range in a positive direction or leaves at the side of the
mounting screw, and 10.5V is displayed if the magnet leaves the measuring range in a negative direction or at the side of
the line.
If the product is being used with IO-Link and the magnet leaves the measuring range, the value 32760 and/or -32760 is
displayed. If the eld strength is no longer sucient, the value 32764 is displayed.
7 Technical data
INFORMATION
►You can nd the information in the technical data sheet on our website.
This data varies within the series, depending on the specic design.
►Please contact Zimmer Customer Service if you have any questions.
8 Transportation/storage/preservation
►Store the product in its original packaging.
►During transport, make sure that no uncontrolled movements can occur if the product is already mounted on the
higher-level machine unit.
►Prior to commissioning and after transport, check all power and communication connections as well as all
mechanical connections.
►Observe the following points when storing the product for longer periods of time:
►Keep the storage location as dust-free and dry as possible.
►Observe the temperature range and avoid temperature uctuations.
►Avoid wind, drafts and formation of condensation.
►Avoid direct sunlight.
►Clean all components until all contamination has been removed.
►Visually inspect all components.
►Remove any foreign objects.
►Seal electrical connections with suitable covers.
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
EN / 2023-07-07DDOC01932 / -
8
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
9 Installation
NOTICE
►Use the included Allen key and/or plastic pin for installation.
INFORMATION
If the product is not taught in, the default measuring range of ±25 mm is used.
9.1 Installing the product
Assembly requirements
Tightening torque [Nm] 0.1
Maximum temperature [°C] +70
Minimum temperature [°C] -20
►Connect the product to the power supply.
►Connect the supply voltage.
►Push the sensor into the C-groove from above with the
mounting screw pointing to the side.
►Position the sensor in the middle of the range of
movement of the piston to ensure optimum performance.
ÖWhen the magnet is located in the measuring range,
the power LED display (PWR) lights up green and the
measuring range LED display (MR) lights up yellow.
►Turn the sensor by 90° so that the mounting screw points
upwards.
►Comply with the tightening torque of 0.1Nm.
►Tighten the mounting screw using an Allen key.
10 Electrical installation
10.1 DC
UB: 13–30V DC
Pin Color Function
4
3
2
1
1 Brown + (L+)
2White UOUT (is only output/used in analog operation.)
3 Blue - (M)
4Black IO-Link (is only output/used in IO-operation.)
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
DDOC01932 / -
9
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
EN / 2023-07-07
11 Commissioning
The product can either be operated in analog mode or with IO-Link. To switch from IO-Link operation to analog operation,
the I/O-Link connection and the sensor power supply must be separated.
11.1.1 Commissioning the product without IO-Link
NOTICE
During manual teach-in, the Out-of-Range display is active. The value 11V is displayed if the magnet leaves the
measuring range in a positive direction or leaves at the side of the mounting screw, and 10.5V is displayed if the
magnet leaves the measuring range in a negative direction or at the side of the line.
NOTICE
If switch points are dened before complete teach-in, they will change their position during teach-in.
►Move the piston at least 5times over the entire stroke to teach the sensor completely for the measuring range.
ÖThe highest degree of accuracy is achieved via complete teach-in.
11.1.2 Commissioning the product with IO-Link
NOTICE
The associated IODD in the corresponding version must be used for operation with IO-Link.
►Download the IODD from our website.
NOTICE
If switch points are dened before complete teach-in, they will change their position during teach-in.
►Move the piston at least 5times over the entire stroke to teach the sensor completely for the measuring range.
ÖThe highest degree of accuracy is achieved via complete teach-in.
►In order to accelerate teach-in, perform the Application reset, Reset factory settings or Reset trained algorithm parameter
function after installation via IO-Link.
ÖIn so doing, then approx. only two complete piston strokes are required for sucient accuracy.
11.1.2.1 Inuencing the measuring range
INFORMATION
Monotony violations in the fringe areas can lead to incorrect position detection. The maximum possible
measuring range of the sensor is determined to prevent this.
The measuring range can be output via the Index 16512 (0x4080)/MDC Descr, Subindex 1 (0x01)/Lower Limit and Subindex
2 (0x02)/Upper Limit .
The measuring range can be inuenced by the Index 265 (0x109)/Position noise limit for application range.
• The smaller the value, the smaller the measuring range and thus the better the performance.
• The higher the value, the higher the measuring range and thus the worse the performance.
Zimmer GmbH • Im Salmenkopf 5 • 77866 Rheinau, Germany • +49 7844 9138 0 • www.zimmer-group.com
EN / 2023-07-07DDOC01932 / -
10
INSTALLATION AND OPERATING INSTRUCTIONS: MFS02-S-KHC-IL
11.1 Teaching in switch points
The product enables two teach-in variants. Both variants are performed via the Teach-in button.
11.1.1 Dynamic teach-in
Dynamic teach-in is recommended when only the two end positions of the pistons should be detected.
If three switch points of the piston should be detected, dynamic teach-in is only recommended if you are dealing with three
standard statuses in the gripping process:
• Status 1 = idle: Gripper opened without workpiece (outside gripping) or gripper closed without workpiece (inside
gripping)
• Status 2 = object: Gripper closed with workpiece (outside gripping) or gripper opened with workpiece (inside gripping)
• Status 3 = noobject: Gripper closed without workpiece (outside gripping) or gripper opened without workpiece (inside
gripping)
NOTICE
The pistons must be operated at a speed of > 0.025m/s for dynamic teach-in.
INFORMATION
The sensor detects the movement stops and denes the positions as switch points.
The initial position of the piston is not detected as a stop and thus not taken into account as a switch point.
In order for the sensor to detect the positions as different switch points, they must have a distance of at least
1mm from each other.
►Press the Teach-in button for approx. 0.5seconds.
ÖThe Teach menu for dynamic teach-in opens.
►Press the Teach-in button for approx. 1.5seconds.
ÖDynamic teach-in starts.
►Move the pistons to both end positions.
►Press the Teach-in button for approx. 1.5seconds.
ÖIf no switch points were detected by the sensor, both external LED displays light up yellow and the Teach menu is closed
without changes.
►If the attempt fails, repeat the process until the switch points have been detected or switch to manual teach-in.
ÖIf the switch points were detected by the sensor, the PWR LED display lights up green and the MR LED display lights up
yellow while the magnet is located within the measuring range.
Table des matières
