ZBL Science & Technology ZBL-R800 Manuel utilisateur
ZBL-R800
Multifunctional Rebar Detector
ZBL-R630A
Rebar Scanner
ZBL-C310A
Rebar Rust Detector
Operation Manual
Beijing ZBL Science & Technology Co.，Ltd.
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
1
Contents
Conventions in This Manual.........................................................3
Chapter 1 General introduction.................... 4
1.1 Brief introduction....................................................................4
1.2 Major functions and characteristics ........................................4
1.2.1 Major functions.........................................................4
1.2.2 Major characteristics................................................5
1.3 Major technical indexes..........................................................5
1.4 Attentions................................................................................5
1.5 Maintenance............................................................................6
1.6 Responsibilities.......................................................................8
Chapter 2 Instrument description .................. 9
2.1 Components ............................................................................9
2.1.1 Host............................................................................9
2.1.2 Sensor and electrode ............................................11
2.1.3 Fittings .....................................................................12
2.2 Testing principles..................................................................13
Chapter 3 Software of ZBL-R800 multifunctional rebar
detector....................................... 16
3.1 Brief introduction of the software.........................................16
3.1.1 Starting-up interface and Main menu..................16
3.1.2 Keyboard operation ...............................................17
3.2 Data Output...........................................................................17
3.2.1 USB transmission...................................................18
3.2.2 GPRS transmission ...............................................19
3.3 System setting.......................................................................20
3.4 Introductions of rebar test.....................................................21
3.4.1 General-scan..........................................................22
3.4.2 Grid-scan.................................................................31
3.4.2.3 Measurement steps............................................35
3.4.3 Profile-scan.............................................................42
3.4.4 Data display............................................................44
3.4.5 Rebar data deletion................................................47
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
2
3.4.6 On-site test..............................................................48
3.5 Introduction of rust test.........................................................55
3.5.1 Main menu of rust test...........................................55
3.5.2 Introduction of main menu....................................56
Chapter 4 Guide of quick operation ............... 62
4.1 Rebar test ..............................................................................62
4.1.1 On-site preparation................................................62
4.1.2 To connect sensor to host.....................................62
4.1.3 Starting test.............................................................63
4.1.4 Data transmission ..................................................63
4.1.5 Data analysis and process....................................63
4.1.6 Data deletion...........................................................64
4.2 Rust test ................................................................................64
4.2.1 Preparation before test..........................................64
4.2.2 Starting rust test .....................................................67
4.2.3 Data check..............................................................68
4.2.4 Data transmission ..................................................68
4.2.5 Data analysis ..........................................................69
4.2.6 Data deletion...........................................................69
4.3 Attention for field detection..................................................69
4.3.1 General principles of rebar test............................69
4.3.2 Attention for rust test..............................................70
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
3
Conventions in This Manual
1. Word with gray background and black box is a button on the
interface, e.g. OK.
2. The keys on the instrument panel are represented by 【】，e.g.
【SAVE】.
3. Word with white background and black box represent software
menu command in Windows, and “→”is a separator between different
menu levels. e.g. File→Open means the command of selecting
“Open” under the “File” menu.
4. Word with gray background but without box indicates the name
of the control (choice box, input box, etc.) of the popup window on
the screen, such as the input box of File Name in the open-file
window.
5. The sign means special attention is needed here.
6. Besides the descriptions in the manual, some prompt messages
may show automatically in the use of the software. Please operate
accordingly.
7. The software interfaces and photos in manual are only for
reference. There will be changes with software upgrade and
improvement of products. No further notice is provided.
Attention: This manual is the one for ZBL-R800
Multifunctional Rebar Detector. The operation manual of
ZBL-R630A Rebar Scanner can be seen in the section of
rebar test. ZBL-C310A Rebar Rust Detector can be seen in
the section of rust test.
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
4
Chapter 1 General introduction
1.1 Brief introduction
ZBL-R630A tests the thickness of concrete cover, rebar diameter,
location and space.
ZBL-C310A tests the degree of rebar corrosion and distribution.
ZBL-R800 Multifunctional Rebar Detector –a portable, integrative
and multifunctional one combines the functions of both ZBL-R630A
scanner for rebar test and ZBL-C310A detector for rebar rust test.
1.2 Major functions and characteristics
1.2.1 Major functions
1. Double function of rebar and rust test.
2. Identify rebar location, direction and distribution.
3. Test the thickness of concrete cover.
4. Test rebar diameter.
5. Qualify the thickness of concrete cover automatically.
6. Single-electrode testing of concrete rebar corrosion.
7. Double-electrode testing of concrete rebar corrosion.
8. Divide rebar corrosion in maximal 10 gray shades or color
graphs.
9. Test data storage, check and transmission.
10. Analyze professionally with Test Data Processing Software.
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
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1.2.2 Major characteristics
1. Store data in U-disk.
2. While GPRS module is equipped on the detector, the data
can be transmitted with GPRS, which is convenient and fast.
3. Place brief introduction of functions and operation manual
inside, handy for check.
4. Draw contour map of corrosion potential
5. Soft backlight.
1.3 Major technical indexes
Figure 1.1 Major technical indexes
Item Index
Measurement range of cover(rebar
diameterΦ6mm-Φ50mm)
First range: 3mm～98mm
Second range:3mm～196mm
Detection range of corrosion
voltage
-1000mv～+1000mv
Detection precision of corrosion
voltage
0.1mv
Power supply mode lithium battery Inside (charge with
standard configured charger)
Working time 38 hours
Weight 0.9kg
Volume 212mm×134mm×50mm
Display 160*128, LCD
USB port Transmit with U-disk, with capacity <=2G
is suggested.
1.4 Attentions
1. For a better usage, please read operation manual carefully
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
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before using the instrument.
2. Requirements for working environment:
Environmental temperature: 0℃～40℃；
Relative humidity :< 90%RH;
Long time sunlight perpendicular incidence is avoided.
Anti-corrosion: when used under damp, dusty and full of
corrosive gas conditions, protective measures are
necessary.
3. Requirements for storage environment:
Environmental temperature:-20℃～+60℃.
Relative humidity: < 90%RH;
Out of use, please place instrument into package, store in a
ventilated, cool and dry place, Long time sunlight
perpendicular incidence is avoided.
If long time out of use, please charge and start up for a
check regularly.
4. Avoid water.
5. Avoid usage under strong magnetic field, such as the nearby of
large electromagnet or transformer.
6. Shock-proof: During the process of usage or handling, avoid
severe vibration or shock.
1.5 Maintenance
1. Power supply: instrument charges with inside specific
chargeable lithium battery, after full charge, it can work last for
nearly 26 hours. When used, please pay attention to left of
electricity. If lack of electricity, close instrument quickly and
charge in time. Or it can lead to lost of testing data as a result of
sudden blackout even damage to instrument. Avoid using other
batteries or power supplies.
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
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2. Charge:
When charged, plug the power supply into AC220±10%V
socket and plug charger into the instrument’s power
supply .when the charge indicator is red, it is charging to the
inside battery. When turning to yellow, it is completed. At that
time, unplug the charger in time lest overcharge affects the
battery service life.
Attention: To guarantee full charge, please charge
6-8 hours consecutively, at the same time, avoid charge
under the environment of over 60℃.
Long time out of use, charged battery will discharge and lead to
decrease of electricity. Recharge before usage. While charged, a
common phenomenon is instrument and charger will be heated
in some extent. Good ventilation is necessary for heat
dissipation.
Attention: Avoid charge with other power adapters, or
it will cause damage to instrument.
3. Rechargeable battery: when battery is near the end of service
life after frequent charges and discharges, if the battery works
abnormally (cannot charge with electricity, cannot charge full or
short time is used after full charge), it is probable that
rechargeable battery has been damaged or reaches its end. At
that time, please contact with our company, change a new one.
Avoid short circuit of battery or approaching high source
temperature.
4. Every time when used, proper cleaning for host and sensors etc
is necessary against water or dirty into plug in or instrument, or
it will lead to low performance even damage of instrument.
Attention: Avoid placing instrument and fittings in
water or cleaning with wet cloth.
Avoid scrubbing instrument and fittings with organic solvent.
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
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Please wipe host and socket with clean and soft dry cloth.
1.6 Responsibilities
The instrument is sophisticated testing equipment. When user has one
of the following actions or the other man-made destruction, the
company does not undertake related responsibilities:
1. Violate the above requirements for working and storage
environment;
2. Improper operation;
3. Open case arbitrarily or dissemble any components without
permission;
4. Man-made or accident-caused severe damage to instrument.
Operation manual of ZBL-R800, ZBL-R630, ZBL-C310A
Hotline: (86)010-51290405 Fax: (86)010-51290406
9
Chapter 2 Instrument description
2.1 Components
ZBL-R800 consists of host, rebar sensor, copper sulfate electrode,
double electrode handle, rebar signal wire, rust signal wire, U-disk
and charger.
ZBL-630A consists of host, rebar sensor, rebar signal wire, U-disk and
charger.
ZBL-C310A consists of host, copper sulfate electrode, double
electrode handle, rust signal wire, U-disk and charger.
2.1.1 Host
Following is the illustration of the host of R800 multifunctional rebar
detector, only for reference.
(A) Detector
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