Yamaha YF200 R1 Manuel utilisateur

Title

Page

Block & Side Cover

4-5

Crank, Piston & Rod

6- 7

Cylinder Head

8-9

Cam & Valve train

10-11

Carburetor / Manifold

12-13

Flywheel & Ignition

14-15

Assembly & 6 Packs

Torque Values

Special Tools

18-19

Pre-Assembly

20-21

Cylinder Head Prep & Assembly

Final Assembly

23-25

Table of Contents

For more information about the F200 Concept and Rules

or to find Resources for your YF200 R1 please visit:

www.Speedway-Karting.com

1-1-2007

Go to www.burrisracing.com and click on Tech Shop

for the latest Updates, FAQ’s or download the most

recent version of the YF200R1 Manual.

Items in Blue are upgrades or XR (Extended Range) products

YAMAHA YF200 R1

BLOCK & SIDE COVER

YAMAHA YF200 R1

Ref # Burris P/N Description Qty

1 F21-101-00 Block / Crankcase with Sleeve 1

2 F21-102-00 Main Bearing 2

3 F21-103-00 Seal -Flywheel Side 1

4 F21-104-00 Oil Drain Plug - 10X16mm 1

5 F21-105-00 Oil Drain Plug Gasket 1

6 F21-106-00 Side Cover Dowel Pin -8mm (Solid) 2

7 F21-107-10 Side Cover Complete 1

Includes 2,7,8,10,11,12,13, & 17

8 F21-108-00 Seal - PTO (Side Cover) Side 1

9 F21-317-10 Side Cover Gasket 1

10 F21-110-00 Front Oil Filler Plug/Dip Stick 1

11 F21-111-00 Front Oil Filler Plug Gasket 1

12 F21-112-00 Rear Oil Filler Plug 1

13 F21-113-00 Rear Oil Filler Plug O-Ring 1

14 F21-114-20 Side Cover Stud - 8X44mm A-1 6

15 F21-115-10 Side Cover Flange Nut - 8mm 10.9 6

16 F21-116-00 Cylinder Sleeve 1

17 F21-117-00 Rubber Side Cover Plug 1

CRANK, PISTON & ROD

Page 7

YAMAHA YF200 R1

Ref # Burris P/N Description Qty

1 F21-200-00 Crankshaft 1

2 F21-201-01 Billet Rod Assy - Billet w/insert 1

F21-201-02 Bearing Insert For Billet Rod 1

F21-201-03 Rod Bolt & Washer Set 2

3 F21-202-00 Piston Assy. Std. (71.00mm) 1

F21-202-05 Piston Assy. +.002" (71.05mm) 1

F21-202-10 Piston Assy. +.004" (71.10mm) 1

F21-202-15 Piston Assy. +.006" (71.15mm) 1

F21-202-20 Piston Assy. +.008" (71.20mm) 1

F21-202-25 Piston Assy. +.010" (71.25mm) 1

4 F21-203-00 Ring Set Std. thru +.004" (71.00mm-71.10mm) 1

F21-203-25 Ring Set +.006" thru +.010" (71.15mm-71.25mm) 1

5 F21-204-00 Piston Wrist Pin 1

6 F21-205-00 Circlip (set of 2) 1

7 F21-206-01 Crank Shim - .008 (0.2mm) 1

F21-206-02 Crank Shim - .012 (0.3mm) 1

CYLINDER HEAD

Page 9

YAMAHA YF200 R1

Ref # Burris P/N Description Qt

0 F21-300-18 R1 Complete Gasket Kit w/.018" HG 1

F21-300-27 R1 Complete Gasket Kit w/.027" HG 1

F21-300-30 R1 Complete Gasket Kit w/.030" HG 1

F21-300-36 R1 Complete Gasket Kit w/.036" HG 1

F21-300-40 R1 Complete Gasket Kit w/.040" HG 1

1 F21-301-00 Cylinder Head - Bare 1

2F21-302-10 Exhaust Header Stud - 6X27mm 2

3 F21-303-00 Intake Manifold Stud - 6X18mm 2

4 F21-304-18 Head Gasket - .018" Thick 1

F21-304-27 Head Gasket - .027" Thick 1

F21-304-30 Head Gasket - .030" Thick 1

F21-304-36 Head Gasket - .036" Thick 1

F21-304-40 Head Gasket - .040" Thick 1

5 F21-305-00 Cylinder Head Stud - 8X55mm 2

6 F21-306-00 Cylinder Head Stud - 8X40mm 2

7 F21-307-00 Cylinder Head Dowel Pin -10mm 2

8 F21-308-00 Spark Plug NGK BPR6ES 1

9 F21-309-00 Exhaust Gasket 1

10 F21-310-10 Intake Gasket 1

11 F21-311-10 Exhaust Flange Nut - 6mm Grade 10.9 2

F21-311-20 Itntake Manifold Hex Nut 6mm 2

12 F21-312-00 Cylinder Head Flange Nut - 8mm 4

13 F21-313-00 Valve Cover Baffle Gasket 1

14 F21-314-00 Valve Cover Gasket 1

15 F21-315-00 Valve Cover Baffle Assy. 1

16 F21-316-00 Valve Cover 1

19 F21-319-00 Valve Cover Stud & Nut Kit 1

(4) 6X15mmStud, (4) 6mmFlange Nut, (4) Spacers

CAM & VALVE TRAIN

Page 11

YAMAHA YF200 R1

Ref # Burris P/N Description Qty

1 F21-401-00 Camshaft - Unground Lobes 1

F21-401-51 Camshaft - #51 Grind 1

2 F21-402-00 Intake Valve - 26mm 1

F21-402-20 XR Intake Valve - 26mm Stainless 1

3 F21-403-00 Exhaust Valve - 24mm 1

F21-403-20 XR Exhaust Valve - 24mm Stainless 1

4 F21-404-00 Valve Lifter 2

5-E F21-405-00 Valve Spring - Red (OEM Exhaust) 1

5-I F21-405-01 Valve Spring - Blue (OEM Intake) 1

5-E F21-405-10 XR Valve Spring - Orange (Exhaust) 1

5-I F21-405-11 XR Valve Spring - White (Intake) 1

6 F21-406-00 Valve Spring Retainer (OEM) 2

F21-406-20 XR Aluminum Valve Spring Retainer 2

7 F21-407-00 Valve Spring Ratainer Lock 2

F21-407-20 XR Valve Spring Ratainer Lock Set 2

8 F21-408-00 Rocker Arm 2

9 F21-409-00 Rocker Arm Pivot 2

10 F21-410-00 Rocker Arm Stud 2

11 F21-411-00 Rocker Arm Lock Nut 2

12 F21-412-00 Push Rod Guide Plate 1

13 F21-413-00 Push Rod (OEM) 2

F21-413-10 XR Tubular Push Rod (For OEM Valve Length) 2

F21-413-20 XR Tubular Push Rod (Extended Length For XR Valves) 2

14 F21-414-00 Intake Valve Stem Seal 1

15 F21-415-10 XR Intake & Exhaust Valve Kit 1

Valves,Locks,Retainers,Shims, Springs & Push Rods

16 F21-416-30 XR .030 Valve Spring Shim 2

17 F21-417-00 XR Stainless Valve Wear Caps 2

Table des matières

Autres manuels Yamaha Moteur

Yamaha

Yamaha 6c Manuel utilisateur

Yamaha

Yamaha YDS3 Manuel utilisateur

Yamaha

Yamaha MZ175 Manuel utilisateur

Yamaha

Yamaha MX825V-EFI Manuel utilisateur

Yamaha

Yamaha F50D Instructions de construction

Yamaha

Yamaha F25A Manuel utilisateur

Yamaha

Yamaha MA175 Manuel utilisateur

Yamaha

Yamaha MZ300 Manuel utilisateur

Yamaha

Yamaha MA190 Manuel utilisateur

Yamaha

Yamaha MZ250 Manuel utilisateur

Yamaha

Yamaha PHASER MF Manuel utilisateur

Yamaha

Yamaha MZ250 Manuel utilisateur

Yamaha

Yamaha MZ125 Manuel utilisateur

Yamaha

Yamaha VF150 Manuel utilisateur

Yamaha

Yamaha F150B Manuel utilisateur

Yamaha

Yamaha F150A Manuel utilisateur

Yamaha

Yamaha T 135 SE Manuel utilisateur

Yamaha

Yamaha MX360 Manuel utilisateur

Yamaha

Yamaha F200 Manuel utilisateur

Yamaha

Yamaha 9.9C Manuel utilisateur

Yamaha

Yamaha F60C Manuel utilisateur

Yamaha

Yamaha 396 Manuel de service

Yamaha

Yamaha F225F Manuel utilisateur

Yamaha

Yamaha YFM400FWA 2000 5GH3-AE1 Manuel utilisateur

Manuels Moteur populaires d'autres marques

Rotax

Rotax 125 senior MAX evo Manuel utilisateur

Kohler

Kohler K361 Manuel utilisateur

MTD

MTD OHV Series Manuel utilisateur

Kohler

Kohler COMMAND CH18-745 Manuel utilisateur

Mercury

Mercury D4.2L D-Tronic Manuel utilisateur

Selve

Selve SE Plus-RC Series Manuel utilisateur

Perkins

Perkins 1206E-E66TA Manuel utilisateur

Skov

Skov DA 174 Manuel

Rossi

Rossi TX11 Series Manuel utilisateur

Siemens

Siemens SIMOTICS T-1FW3 Feuille d'instructions

AL-KO

AL-KO PRO 350 Manuel utilisateur

MTU

MTU 12 V 4000 Lx4 Manuel utilisateur

Nanni

Nanni N3.30 Manuel d'instructions

Nanni

Nanni N5.160 CR2 Manuel utilisateur

KSB

KSB SuPreme Series Instructions d'installation

Hiwin

Hiwin EM1 Series Manuel utilisateur

Rotax

Rotax 912 i series Mode d'emploi

Siemens

Siemens SIMOTICS XP 1MB1 Manuel utilisateur