YAMADA SH-110A5 Manuel utilisateur

SH-110A5

（851753 ）

PD-110A5

（851755 ）

DR-110A5

（851754 ）

Doc. No.

PP 004U-06

OIL PUMP

SH-110A5 ITEM No.851753

DR-110A5 ITEM No.851754

PD-110A5 ITEM No.851755

WARNING

Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual,

please keep it at hand any time for your quick reference.

OPERATION MANUAL

1/3

- Preface

Thank you very much for purchasing Yamada Pump. The 110 type oil pump is dedicated to the oil that is liquid

at the normal temperature and has a flash point of 200 °C or more. This is an air-driven pump that is used to

feed the oil in a drum can by pressure, draw out and divide oil into vessels, or inject a fixed quantity of oil.

- For Safe Operation

This manual describes the items that are important for the user to operate this product safely, correctly, and

efficiently. Before operating this product, read this manual thoroughly, in particular, “Warnings and Cautions”

at the beginning of this manual.

- Warnings and Cautions

For safe use of this product, be sure to note the following: In this document, warnings and cautions are

indicated by symbols. These symbols are for those who will operate this product and for those who will be

nearby, for safe operation and for prevention of personal injury and property damage. The following warning

and caution symbols have the meanings described below. Be sure to remember their meanings.

WARNING : This indicates the existence of potential hazard which, if not avoided, will

result in death or serious injury.

CAUTION : This indicates the existence of potential hazard which, if not avoided, may

result in bodily injury or in physical damage.

Furthermore, to indicate the type of danger and damage, the following symbols are also used along with those

mentioned above:

This symbol indicates an act that is prohibited (prohibition). The concrete contents of prohibition

are indicated by the side of the indication.

This symbol indicates the contents that must be observed. The concrete contents of observance are

indicated by the side of the indication.

2/3

- Precautions on Use

The following warnings and cautions are very important. Be sure to observe them.

WARNING

- Keep your face away from the exhaust and discharge ports. Material may suddenly come out.

There is a possibility of losing eyesight if it strikes eyes.

- Gasoline is a high volatile fuel. Do not use it to clean the pump in any case, otherwise ignition or

explosion may be caused.

- Modification of this pump may lead to death, bodily injury, or a failure. Do not modify it in any

case because it involves a risk.

- The operator and maintenance engineer should read the operation manual thoroughly before

operating the pump and performing maintenance in respect of this pump.

- Always wear proper safety equipments(facemask, ear plugs, and safety shoes, etc.) when

installing, operating and disassembling the pump.

- Make ground connection when working with flammable material or in explosive atmosphere.

Rapid pumping of material can result in static electrical charge.

Also, be sure to provide proper ventilation where a flammable atmosphere may exist.

- Execute the daily checkup.

- Use this pump according to the product specification.

- Attach a valve(for stop in emergency) or regulator to the air supply pipe to keep supply air

pressure under 0.7 MPa.

- Discontinue it when you feel a hazard or abnormality during the work. And correspond according

to the troubleshooting.

- Stop pump operation immediately when a drum becomes empty. Running the pump dry will cause

excessive vibration, resulting in reduction of pump life and damage to other equipment.

- Be especially careful when pumping explosive material. Mixture of an air and vaporized material

can explode. If there is any possibility of running dry, install a dry-run protection device like a

liquid level control.

- Before maintenance operation, be sure to stop air from being supplied to the pump, and release

the internal pressure (both air and material) of the pump. There is danger such as spouting of the

material when the maintenance work is done with air supplied.

- Do not discharge material directly onto the ground. Dispose of harmful materials according to the

requirements specified in SDS or local regulations. Also, dispose of pump according to the local

regulations after removing residual material from inside pump. (Please contact industrial waste

disposal service.)

- (SH type only) If using a wall mount bracket for installation, the wall must be strong enough to

withstand vibration of the pump.

3/3

CAUTION

- Keep hands and fingers away from the pump during operation to avoid injury from moving parts.

- Use pump for the material suitable for the specification. Parts may be corroded and material leak

from the damaged parts can lead to environmental pollution. Also, follow handling notes (SDS) of

the manufacturer about the handling of the material used.

- Take fall-prevention measures if using a slim or light tank. Risk of falling will be increased due to

shift in center of gravity caused by change in the material level in a tank.

- Take protective measures against rainwater and dust. It is likely to lead to the pollution of the

material.

- Be very careful about the edge of the pump when you lift the pump. Your hands might be injured.

- Be very careful about your posture when installing the pump. Back injury may be caused by lifting

the pump.

- Do not touch the surfaces of the pump and the hose when pumping high-temperature material.

Risk of burns exists.

- Stop the air supply source after the end of work when not using this pump for a long time such as

nighttimes and holidays. Also, open the valve of the exhalation port and liberate pressure in the

pump and the hose. There is a possibility of polluting facilities because of the damage of the hose

and the leakage of the valve. Such a secondary disaster becomes a responsibility on the user side.

- (DR type only) Place a drum on a flat, level surface to position pump horizontally against a

ground. Operating the pump on a slope may cause a fall or tip-over due to shift in center of gravity

caused by change in the material level.

- (DR type only) Material remaining inside or on the surface of the pump may spill out by inserting

or removing the pump into/from a drum. Be very careful not to get your clothing dirty.

Table of Contents

- Preface

- For Safe Operation

- Warnings and Cautions

- Precautions on Use

1. Names and Materials of Parts

1.1 Names and Materials of Parts······································································· 1

1.2 Contents of Package··················································································· 1

2. Principles of Operation ·················································································· 2

3. Installation

3.1 Installing the Drum Pump ··········································································· 2

3.2 Installing the Siphon Pump·········································································· 3

3.3 Installing the Draw Change Material Hose ······················································· 3

3.4 Installing the Pressure Feed Material Hose ······················································ 3

3.5 Air Connection ························································································· 4

3.6 Connecting the ground wire·········································································· 4

4. How to Operate the Pump·············································································· 5

5. Maintenance and Inspection

5.1 Troubleshooting and Corrective Measures ························································ 6

5.2 Maintenance and Inspection········································································· 7

5.3 Consumable Parts ····················································································· 7

6. Pump Specifications ······················································································ 8

7. Accessory(851753 SH-110A5 type)··································································· 9

8. Limited Warranty························································································· 10

1. Names and Materials of Parts

1.1 Names and Materials of Parts

1.2 Contents of Package

This pump is packed in a corrugated fiberboard case.

Please make sure no damage during shipment and no missing accessories after unpacking as soon as

possible.

Please make sure no loose screws, piping connections, and fastener components.

Please retighten if any screws, piping connections, and fastener components are loose.

Air motor

Lower pump

Connecting

rod

2. Principles of Operation

The Yamada Air-powered Pump is a reciprocating

type that is driven by compressed air. The pump

consists of an air motor to drive the pump and a

lower pump to draw up the material as shown in the

figure at right.

When compressed air is supplied from the

compressor to the air motor, the air piston starts its

up/down motion by the function of the air switching

mechanism built in it.

This motion is transmitted to the piston of the lower

pump by the connecting rod that connects between

the air piston of the air motor and the piston of the

lower pump, thereby giving the up/down motion to it.

When the up/down reciprocating motion of the piston

of the lower pump is performed, the material is

sucked into the lower pump and fed out from the

discharge port by pressure.

3. Installation

CAUTION

- Apply sealing compound or sealing tapes to the male screws and tighten tightly when the pipes are

connected. Be careful not to allow the sealing materials to enter the piping.

Do not apply the tip of the terminal (two thread ridges) to maintain conductive property of the

ground. (However, no applying is necessary if it will be connected to the hose union.)

Check that there is no leakage or electrical continuity in each part after connecting the piping.

3.1 Installing the Drum Pump

1) Remove the plug at the injection port (2B) of the

drum can and screw the bang adapter attached to

the pump.

2) Insert the pump in the bang adapter. When the

lower end (foot valve) of the pump touches the

bottom of the drum can, lift the pump 2 or 3 cm to

make a clearance between the foot valve of the

pump and the bottom of the drum can, and fix the

pump by tightening the thumb screw of the bang

adapter. (Fig.1)

WARNING

- When using a vessel with cover such as drum can, be sure to loose the vent plug so that the inside

of the vessel may not form a vacuum.

Fig. 1

ir re

ulator

ir hose

Material

hose

Hose

union

Bang adapter

2 - 3 cm

ent

plug

[NOTE]

When installing the panel unit and the

mounting bracket on the wall, select a place

that permits secure fixing and can withstand

vibrations. (Fig. 2 and 3)

3.2 Installing the Siphon Pump

When installing the pump at the panel unit

(separately available) or the mounting bracket,

observe the following procedure. (When

purchasing the panel unit separately)

1) Loosen the bolt of the pump fixing band

mounted on the mounting bracket and

remove the band.

2) Putting the flange surface of the pump on

the bracket, screw the support bolt with the

pump fixing band and fix it.

3) Remove the plug at the injection port (2B) of

the drum can and screw the bang adapter

attached to the suction hose assembly

(separately available).

Connect the pump to the suction hose

assembly and insert the suction tube in the

drum can. Make a clearance between the

lower end of the tube and the bottom of the

drum can and tighten the thumb screw of the

bang adapter to fix the suction hose assembly.

(Fig. 2)

3.3 Installing the Draw Change Material Hose

1) Install the material hose (separately available) at the material discharge port (Rc3/4) of the pump.

Tighten the union with a spanner so as not to make the material hose loose. In this case, wind the

seal tape that is available on the market around the male screw of the hose and then screw it.

2) Install the gun fit for the application at the end of the hose.

3.4 Installing the Pressure Feed Material Hose

For pressure-feeding oil by piping at a long distance, observe the following procedure.

WARNING

- Do not connect the pump directly to the piping. Otherwise, when the pump is operated, the piping

is damaged, the pump generates large noise, the pump does not permit changing the drum can,

and the pump cannot be serviced. Be sure to connect a flexible hose between the pump and the

piping.

Material hose

ir hose

Air regulator

Mounting bracket

Hose union

Fig. 3

Steel pipe

High–pressure valve

Material hose

Panel unit

Band

Suction hose

ss’y (850126)

Bang

adapter

2 - 3 cm

ent

plug

ir hose

regulator

Fig. 2

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels YAMADA Pompe à eau

YAMADA

YAMADA NDP-40 series Manuel utilisateur

YAMADA

YAMADA NDP-P50 Manuel utilisateur

YAMADA

YAMADA NDP-25 series Manuel utilisateur

YAMADA

YAMADA NDP-50FAN Manuel utilisateur

YAMADA

YAMADA NDP-20 series Manuel utilisateur

YAMADA

YAMADA DP-Fs Series Manuel utilisateur

YAMADA

YAMADA DP-10F Manuel utilisateur

YAMADA

YAMADA VO-50 Manuel utilisateur

YAMADA

YAMADA NDP-5 series Manuel utilisateur

YAMADA

YAMADA 110 Series Manuel utilisateur

YAMADA

YAMADA DP-15 Series Manuel utilisateur

YAMADA

YAMADA DP-20F/P Manuel utilisateur

YAMADA

YAMADA Global Series Manuel utilisateur

YAMADA

YAMADA NDP-P20 Series Manuel utilisateur

YAMADA

YAMADA DR-50B1SUS Manuel utilisateur

YAMADA

YAMADA 140 Series Manuel utilisateur

YAMADA

YAMADA FB-8 Manuel utilisateur

YAMADA

YAMADA NDP-H50 Manuel utilisateur

YAMADA

YAMADA NDP-5FAT Manuel utilisateur

YAMADA

YAMADA SH-125B Series Manuel utilisateur

YAMADA

YAMADA Global Series Manuel utilisateur

YAMADA

YAMADA DP Series Manuel utilisateur

YAMADA

YAMADA 140 Series Manuel utilisateur

YAMADA

YAMADA SH-160A10 Manuel utilisateur

Manuels Pompe à eau populaires d'autres marques

Neptun

Neptun NPHW 5500 Manuel utilisateur

Sensidyne

Sensidyne Gilian BDX-II Instructions d'installation et d'utilisation

Draper

Draper 47808 Manuel utilisateur

Trolla

Trolla 12820 Manuel utilisateur

Sunfab

Sunfab SVH Series Manuel utilisateur

WilTec

WilTec 50740 Manuel utilisateur

Fieldmann

Fieldmann FVC 5015 EK Manuel utilisateur

Everbilt

Everbilt EFSUB5-122HD Manuel utilisateur

Graco

Graco Husky 3300e Manuel utilisateur

esotec

esotec 101018 Manuel utilisateur

moyno

moyno 2000 CC Manuel utilisateur

Becker

Becker BASIC VASF 2.80/1-0.AC230 Manuel utilisateur

Sykes AmeriPumps

Sykes AmeriPumps GP100M Guide de dépannage

DUROMAX

DUROMAX XP WX Series Manuel utilisateur

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Manuel utilisateur

Franklin Electric

Franklin Electric IPS Manuel utilisateur

Xylem

Xylem e-1532 Series Manuel utilisateur

Milton Roy

Milton Roy PRIMEROYAL Manuel utilisateur