Woods CZ2048K Manuel utilisateur

PARTS / OPERATOR'S MANUAL

MOW’N MACHINE

MAN0863

REV B 12-2010

CZ2048K

872298G

20HP KAW W/48” SIDE DISCHARGE

(S/N 000050 AND ABOVE)

CZ2252K

872299G

22HP KAW W/52” SIDE DISCHARGE

(S/N 000050 AND ABOVE)

CZ2361B

872404G

23HP B&S W/61” SIDE DISCHARGE (S/N

000050 AND ABOVE)

CZ2461K

872405G

24HP KAW W/61” SIDE DISCHARGE

(S/N 000050 AND ABOVE)

Includes MaintenanceInstructions

RF4166219

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of

itsconstituentsareknowntotheState

of California to cause cancer, birth

defects and other reproductive harm.

Californie Proposition 65Avertissement

Leséchappementsdesmoteursdieseletcertains

de leurs composés sont reconnus par l’Etat de

Californie pour être cancérigènes, provoquer

des défauts congénitaux et d’autres dangers en

matière de reproduction.

ADVERTENCIA

AVERTISSEMENT

WARNING

The engine exhaust from this product

containschemicalsknown to the State

of California to cause cancer, birth

defects or other reproductive harm.

California Advertencia

de la Proposicion 65

El estado de California hace saber que

los gases de escape de los motores diesel

y algunos de sus componentes producen

cáncer,defectosdenacimientoyotrosda-

ñosenelprocesodereproducciónhumana.

L’

missiondumoteur de ce mat

rielcon-

tient des produits chimiques que l’Etat de

Californie consid

tre canc

rig

nes,

provoquer des d

fauts cong

nitaux et

d’autres dangers en mati

re de reproduc-

tion.

ElestadodeCaliforniahacesaberquelos

gasesdeescapedeesteproductocontienen

productosquÍmicosqueproducencáncer,

defectos de nacimiento y otros daños en

el proceso de reproducción humana.

CALIFORNIA

Proposition 65 Warning

Battery posts, terminals, wiring

insulation, and related accessories

contain lead and lead compounds,

chemicals known to the State of

California to cause cancer and birth

defects or other reproductive harm.

WASH HANDS AFTER HANDLING.

WOODS

IMPORTANT MESSAGE

TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual

instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in

the Set-Up instructions are completed before releasing equipment to the owner.

The dealer must complete the Product Registration online at the Woods Dealer Website or complete the

mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid

postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product

does not diminish customer’s warranty rights.

TO THE OWNER:

Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare

you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read

the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before

attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate

your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and

Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable

and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as

specied. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the

necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards

required for safe and satisfactory operation. Record the model number and serial number of your equipment

in the spaces provided:

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (located on left side panel near cut-off switch.) ________________________________

Provide this information to your dealer to obtain correct repair parts.

ALITEC™

BMP®

CENTRAL FABRICATORS®

GANNON®

GILL®

WAIN-ROY®

WOODS®

12-2010

WOODS

TABLE OF CONTENTS FIGURES PAGE

SAFETY.......................................................................................................................................................5-11

SET-UP INSTRUCTIONS..........................................................................................................................12-13

LABELS.....................................................................................................................................................14-17

CONTROLS...............................................................................................................................................18-21

PRE-OPERATION CHECKLIST.....................................................................................................................22

OPERATION..............................................................................................................................................23-25

MAINTENANCE CHART................................................................................................................................26

MAINTENANCE RECORD.............................................................................................................................27

MAINTENANCE ........................................................................................................................................28-34

ADJUSTMENTS........................................................................................................................................35-39

BELT REPLACEMENT..............................................................................................................................40-41

PAGE INTENTIONALLY LEFT BLANK ..........................................................................................................42

PARTS SECTION...........................................................................................................................................43

FRAME-ENGINE/CLUTCH ASSY.......................FIGURE 1...................................................................44, 45

TRANSAXLE ASSY.............................................FIGURE 2...................................................................46, 47

FUEL TANK/BUMPER & CONTROL PANEL....... FIGURE 3...................................................................48, 49

FUEL VALVE & COVER PLATE.......................... FIGURE 4...................................................................50, 51

DECK LIFTASSEMBLY...................................... FIGURE 5...................................................................52, 53

CASTER ASSEMBLY.......................................... FIGURE 6...................................................................54, 55

KICKPLATE/SEATASSEMBLY........................... FIGURE 7...................................................................56, 57

STEERING..........................................................FIGURE 8...................................................................58, 59

PARKING BRAKE ...............................................FIGURE 9...................................................................60, 61

WIRE HARNESS.................................................FIGURE 10.................................................................62, 63

48" SIDE DISCHARGE .......................................FIGURE 11 .................................................................64, 65

52" SIDE DISCHARGE .......................................FIGURE 12.................................................................66, 67

61" SIDE DISCHARGE .......................................FIGURE 13.................................................................68, 69

BELTS-CUTTERDECK........................................ FIGURE 14.................................................................70, 71

DECALS-POWERUNIT.......................................FIGURE 15.................................................................72, 73

WOODS SAFETY

NOTICE !!!

Unauthorized modications may present extreme

safety hazards to operators and bystanders and

could also result in product damage.

Woodsstronglywarnsagainst,rejectsanddisclaims

any modications, add-on accessories or product

alterations that are not designed, developed, tested

and approved by Woods Engineering Department.

Any Woods product that is altered, modied or

changed in any manner not specically authorized

after original manufacture–including the addition of

“after-market” accessories or component parts not

specically approved by Woods–will result in the

Woods Warranty being voided.

Anyandallliabilityforpersonalinjuryand/orproperty

damage caused by any unauthorized modications,

add-on accessories or products not approved by

Woods will be considered the responsibility of the

individual(s) or company designing and/or making

such changes. Woods will vigorously pursue full

indemnication and costs from any party responsible

for such unauthorized post-manufacture modications

and/or accessories should personal injury and/or

property damage result.

MODEL NUMBER: This number appears on

sales literature, technical manuals and price lists.

SERIAL NUMBER: This number appears only

on your mower. It contains the model number

followed consecutively by the serial number.

Use this number when ordering parts or seeking

warranty information.

This symbol means:

ATTENTION!

BECOME ALERT!

Your safety and the safety of others is involved.

Signal word denitions:

The signal words below are used to identify levels

of hazard seriousness. These words appear in this

manualand onthe safetylabels attachedto Woods

machines. For your safety and the safety of others,

read and follow the information given with these

signal words and/or the symbol shown above.

DANGER indicates an imminently hazardous

situationwhich,ifnotavoided, WILL resultindeath

or serious injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, COULD result in

death or serious injury.

CAUTIONindicatesapotentiallyhazardoussituation

which,ifnotavoided,MAY resultinminorormoderate

injury. It may also be used to alert against unsafe

practices or property damage.

CAUTION used without the safety alert symbol

indicates a potentially hazardous situation which, if

not avoided, MAY result in property damage.

WOODS

SAFETY

Site preparation and circumstances

- Evaluate the terrain to determine what

accessories and attachments are needed to

properly and safely perform the job. Only use

accessories and attachments approved by the

manufacturer.

- Clear the area to be mowed of objects such as

rocks, toys, wire or other debris that may be

picked up or thrown by the mower.

- Be sure the area is clear of pets and people,

especially young children. Never assume they

will remain where you last saw them. Stop the

machine if any enter the area.

- Mow only in daylight or in good articial light.

- Do not mow wet grass as tires may lose traction.

PREPARING FOR SAFE OPERATION

Operator preparation and training

Read the Operation & Safety

Manual

- If an operator or mechanic

cannot read English, it is

the owner's responsibility

to explain this material to

them. If any portion of this

material is unclear, contact

your factory representative for clarication.

- Become familiar with the safe operation of the

equipment, operator controls and safety signs.

Know how to stop the engine and attachments

quickly in an emergency. Do not operate or allow

another person to operate this machine if there

are any questions about safety.

- All operators and mechanics should be trained.

The owner is responsible for training the users.

- Wear appropriate clothing, including long

trousers and safety goggles or safety glasses

with side shields when operating mower. Do not

operate barefoot or wearing open sandals. Long

hair, loose clothing or jewelry may get tangled in

moving parts.

- Wear hearing protection.

- Never allow underage children, unskilled

or improperly trained people operate this

equipment. Local regulations can restrict the age

of the operator.

- Data indicates that those operators age 60 years

and above are involved in a large percentage of

riding mower-related injuries. Those operators

should evaluate their ability to operate the riding

mower safely enough to protect themselves and

others from injury.

- Do not carry passengers, especially small

children. They may fall off and be seriously

injured.

- Keep warning labels and this operator's manual

legible and intact. Replacement labels and

manuals are available from the factory.

- Do not operate machine while under the

inuence of drugs or alcohol.

- The owner/user can prevent and is responsible

for accidents or injuries occurring to themselves,

other people or property.

All rotary lawnmowers are potentially

dangerous.They canamputatehandsand

feet and throw objects. Failure to follow

these safety and operating instructions

could result in serious injury or death.

WARNING

WOODS SAFETY

Machine preparation

- Check operator presence interlock system and

brake operation. Adjust or repair any problems

before using.

- Do not tamper with or defeat safety devices.

Keep guards, shields and interlock safety devices

in place and in proper working condition. They

are for your protection.

- Keep all fasteners such as nuts, bolts and pins

well secured.

- Visually inspect blades, blade bolts and the cutter

assembly for wear or damage. Replace worn or

damaged blades and bolts to preserve balance.

- Verify that machine and attachments, if any, are

in good operating condition.

- Do not engage blades until ready to mow.

OPERATING SAFELY

In general

- Use extra care when loading or unloading the

machine into a trailer or truck.

- Slow down and use caution when making turns

and crossing roads and sidewalks. Stop blades if

not mowing.

- Do not run the engine in an enclosed area where

dangerous carbon monoxide fumes can collect.

- Do not place your foot on the ground while

operating the machine.

- Before operating, lower the discharge chute,

install the mulcher or put the entire grass catcher

in place.

- Keep clear of the discharge opening at all times.

Never direct the discharge toward a bystander.

Stop operation if someone approaches.

- Keep washout ports and other mower housing

service openings closed when mowing.

- Use care when pulling loads or using heavy

equipment.

- Use only approved drawbar hitch points.

- Limit loads to those you can safely control.

- Do not turn sharply. Use care when reversing.

- Use counterweight(s) or wheel weights when

suggested in the operator's manual.

- Never leave a machine unattended. Always turn

off blades, set parking brake, stop engine and

remove key before dismounting.

WOODS

SAFETY

Starting

- Start only according to instructions in this manual

or on the machine.

- Before attempting to start the engine, make sure:

- the parking brake is on;

- the PTO is disengaged;

- the traction drive is in NEUTRAL.

- When starting the engine, make sure hands and

feet are clear of the blades.

- Do not start the machine while standing in front

of the discharge chute or with the chute directed

at someone.

- Do not engage PTO at full throttle. Throttle to

idle or lowest possible engine speed.

- Do not change engine governor settings or

overspeed the engine. Operating the engine

at excessive speed can increase the hazard of

personal injury.

Interrupting operation

- Before leaving the operator's position:

- Park on level ground.

- Disengage the PTO.

- Set the parking brake.

- Shut off the engine and remove the key.

- Disengage the PTO and wait until the blades quit

rotating:

- before raising cutterdeck;

- when not mowing;

- for transport;

- when crossing surfaces other than grass.

- Stop the engine, disengage the PTO, set parking

brake and wait until the blades quit rotating and

lower cutting unit:

- before refueling;

- before removing grass catcher;

- before making height adjustment unless the

adjustment can be made from the operator's

position.

- Stop the engine, disengage the PTO, set parking

brake and disconnect the spark plug wire(s) or

remove the key:

- before clearing blockages or unclogging chute;

- before checking, cleaning or working on the

machine;

- after striking a foreign object. Inspect the

machine for damage and make repairs before

restarting;

- if the machine begins to vibrate abnormally:

shut off machine immediately. Inspect and

make repairs as needed before restarting;

- except for repairs or adjustments as specically

noted, such as for carburetor adjustment,

where the engine must be running. Keep

hands and feet clear of moving parts in these

circumstances.

- Allow the blades to come to a complete stop

when stopping operation to clear blockages,

unclog, inspect the machine, do maintenance or

repair.

- Reduce the throttle setting during engine shut-

down and, if the engine is provided with a shut-

off valve, turn the fuel off at the conclusion of

mowing.

WOODS

WARNING

SAFETY

MANEUVERING SAFELY

In general

- Slow down before turning.

- Do not mow in reverse unless absolutely

necessary. Always look behind and down

for small children and pets before and during

backing.

- Be aware when approaching blind corners,

shrubs, trees, tall grass or other objects that may

obscure vision.

- If tires lose traction, disengage the blades. If on

a slope, head downhill.

Mowing slopes

Slopes are a major factor in

loss-of-control and tip over

accidents that sometimes lead

to severe injury or death. All

slopes require extra caution.

- Do not mow on slopes if uneasy or uncertain.

Ultimate responsibility for safe operation on

slopes rests with the operator.

- Do not mow excessively steep slopes.

- On zero turn machines, mow across slopes, not

up and down.

- Avoid starting or stopping on a slope. If tires

lose traction, disengage the blades and proceed

slowly straight down the slope.

- With a zero turn machine, if tires lose traction

going down a slope, steering control may be

regained by speeding up.

- Mid-mount zero turns (belly mounted deck) have

much greater traction pointed up slope than

down slope. Be aware that traction may be lost

going down a slope. Do not operate a mid-mount

zero turn on slopes it cannot back up.

- Keep all movement on the slopes slow and

gradual. Do not make sudden changes in speed

or direction.

- Do not turn on slopes unless necessary, and then

turn slowly and downhill when possible.

- Stay away from slopes if the ground is loose or if

caught in the rain during mowing.

- Use lower speeds on a slope to avoid stopping or

shifting.

- Use extra care with grass catchers or other

attachments. These can change the stability of

the machine.

- Remove obstacles such as rocks, tree limbs etc.

- Avoid driving over obstacles such as ruts, holes,

rocks and roots whenever possible. Be alert to

dips and rises. Uneven terrain can overturn a

mower or cause it to slide. Tall grasses can hide

obstacles.

- Do not mow drop-offs, ditches or embankments.

The machine could suddenly turn over if a wheel

runs over the edge or an edge caves in.

- Follow the manufacturer's recommendations

for wheel weights or counterweights to improve

stability.

- Do not mow slopes when grass is wet. Reduced

traction could cause sliding.

WOODS

SAFETY

MAINTENANCE SAFETY

In general

- Maintain machine according to manufacturer's

schedule and instructions for maximum safety

and best mowing results.

- Park machine on level ground.

- Never allow untrained personnel to service ma-

chine.

- Adjust or repair only after the engine has been

stopped and the blades have quit rotating.

- Inspect grass catcher components regularly. If

worn, damaged or deteriorated, they may expose

moving parts or allow objects to be thrown.

- Replace parts if worn, damaged or faulty.

For best results, always replace with parts

recommended by the manufacturer.

- Disconnect battery or remove spark plug wire(s)

before making any repairs. Disconnect the

negative terminal rst and the positive last. Re-

connect positive rst and negative last.

- Do not dismantle the machine without releasing

or restraining forces which may cause parts to

move suddenly.

- Provide adequate support, e.g. jack stands for

lifted machine or parts if working beneath.

- Do not put hands or feet near or under rotating

parts.

- Clean up spilled oil or fuel thoroughly.

- Replace faulty mufers.

- To reduce re hazards, keep the engine, mufer,

battery compartment and fuel storage area free

of grass, leaves, debris buildup or grease.

- Hydraulic uid can penetrate skin, use paper

to check for leaks. Relieve hydraulic pressure

before disconnecting hoses. Make sure

connections are tight and hoses are in good

condition.

Blades

- Mower blades are sharp and

can cut. Use extra caution

when handling. Remove ob-

structions with care. Wrap the

blade(s) or wear gloves.

- Be aware that rotating one blade on multi blade

mowers can cause other blades to rotate.

- Only replace blades. Never straighten or weld

them.

- Keep other persons away from blades.

Fuel

- Gasoline and diesel fuels are

ammable; gasoline vapors

are explosive. Use extra care

when handling.

- Store only in containers speci-

cally designed for fuel.

- When refueling or checking fuel level:

- Stop the engine and allow to cool;

- Do not smoke;

- Refuel outdoors only;

- Use a funnel;

- Do not overll;

- If fuel is spilled, do not attempt to start the

engine until the spill is cleaned up and vapors

have cleared.

Sparks from static electricity can start res or cause

explosions. Flowing fuel can generate static

electricity. To prevent static electricity sparks:

- Keep containers electrically grounded. Do not ll

containers in a vehicle or on a truck or trailer bed

with a plastic liner. Fill containers on the ground

away from the vehicle.

- When practical, remove gas powered equip-

ment from the truck or trailer and refuel it on the

ground. If equipment must be refueled on the

truck or trailer, refuel from a portable container

rather than a dispenser nozzle.

- Keep the dispenser nozzle in contact with the rim

of the fuel tank or container opening until fueling

is complete. Do not use a nozzle lock-open

device.

- Replace caps on fuel cans and tanks securely.

WARNING

Ce manuel convient aux modèles suivants

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