WITTUR WCS60 Manuel utilisateur

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Car Frame WCS60 Suspension 2:1 / 4:1

Blatt/

sheet

D389MGB.000

Datum/

date

11.02.2002

Stand/

version

C-23.07.2015

Geprüft/

approved

WAT/FLE

D389MGB 07.2015

No part of this publication may be reproduced or

translated, even in part, without prior written

permission from WITTUR Austria GmbH.

Änderungen vorbehalten!

We reserve the right to make alterations with respect

to the specifications and figures in this manual.

Subject to change without notice!

WITTUR Austria GmbH

Sowitschstrasse 1 • A-3270 Scheibbs, Austria

Tel. +43 (0) 7482/42542-0 •Fax +43 (0) 7482/42542-232

http://www.wittur.com •E-Mail: info.at@wittur.com

*D389MGB$111*

fa=råáèìÉ=PM.3.002352.EN

Contents Page

1 General information prior to installation

1.1 Description and functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.002

1.2 Liability and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.002

1.3 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.003

1.4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.003

1.5 Safety gear name plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.004

1.6 Content of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.005

2 Installation

2.1 Placing the bottom cross beam between the rails . . . . . . . . . . . . . . . . . . . . . . .D389MGB.007

2.2 Securing the uprights to lower cross beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.008

2.3 Installing Crosshead beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.009

2.4 Installing isolated platform supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.010

2.5 Installing “non-isolated” platform supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.010

2.6 Installing the diagonal rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.011

2.7 Travelling cable hanger and compensation chain fixings . . . . . . . . . . . . . . . . . .D389MGB.012

2.8 Car installation (isolated platform support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.013

2.9 Car installation (non-isolated platform support) . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.014

2.10 Finalizing Car installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.015

2.11 Tightening of diagonal rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.015

2.12 Car fixing bolts (isolated platform support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.015

2.13 Roping of the car frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.016

2.14 Overspeed governor rope fixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.017

2.15 Adjustment of safety gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.018

2.16 Load weighing device WLWD-M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.019

3 Function testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.020

4 Maintenance, inspection and repair

4.1 Maintenance and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.021

4.2 Carrying out repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.022

4.3 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D389MGB.023

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Blatt/

sheet

D389MGB.001

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Änderungen vorbehalten! Subject to change without notice!

1.1 Description and functions

The car frame WCS60 is a car frame used for pas-

senger-goods and freight elevators with nominal

load up to 6000kg.

The car frame operating range is defined as fol-

lows:

WCS60:

• All up load ≤ 17000 kg (Q ≤ 6000 kg)

• Car depth ≤ 6500 mm

• Car width ≤6290 mm

• Rated speed ≤2.0 m/s

General:

• Safety gear: Roller type SG

Progressive type SG

• Sliding guide shoe (SLG4, SLG4A)

• Suspension: 2:1 and 4:1 with 2 pulleys

above car

Further options:

• Load weighing system

• Platform support beams

• Compensation chain hanger

• Travelling cable hanger

The built-in safety devices are set, synchronized

and lead sealed ex-works, according to the order.

For reasons of safety, it is forbidden to readjust

these settings once they have been made.

1.2 Liability and guarantee

This instruction handbook is written for people

who are familiar with lift servicing and installa-

tion. Sufficient knowledge of lifts is essential.

WITTUR accept no responsibility for damage

caused by improper handling, or for damage

caused as a result of actions other than those stat-

ed in these operating instructions.

The WITTUR guarantee may be voided if parts

other than those described in these instructions

are installed.

Unless stated otherwise, the following are not per-

missible due to technical safety reasons:

• The use of safety gear devices or brake com-

ponents other than those installed

• Carrying out modifications, of any kind, on

brake components

• Destroying of seals

• Frame modification

• Modification of the actuating mechanism

• Readjustment of settings have been made ex-

works

• Carrying out faulty or improper maintenance,

maintenance or inspection checks

• using unsuitable accessories, spare parts or

operating material which has neither been re-

leased by the WITTUR Company nor consists of

original WITTUR spare parts

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Blatt/

sheet

D389MGB.002

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Änderungen vorbehalten! Subject to change without notice!

1 General information prior to installation

1.3 Safety precautions

WITTUR machine installation or repair engineers

are chiefly responsible for the safe operation of

machinery.

It is essential to comply with and keep abreast of

all safety rules and legal obligations in order to

avoid personal / product damage during installa-

tion, maintenance and repair work.

Important safety advice and danger warnings are

emphasized with the following symbols:

General danger warning

High danger risk warning (i.e. crushing

edge, cutting edge etc.).

Risk of damage to machinery parts (i.e. due

to incorrect installation, or such like).

Important information sign

These operating instructions belong with the

whole installation and must be kept in a safe place

at all times (i.e. machine room).

The proper assembly and installation of WITTUR

car frames requires correspondingly well trained

fitting engineers. The responsibility of training lies

with the company appointed to carry out the

work.

Before starting installation work:

Only properly trained personnel may carry

out work, or be allowed access to the

installation site.

- Attach safety devices to guard against falling

(platform or harnesses)

- Cover any floor openings

- Secure installation tools or objects against

accidental falling

- Lift shaft openings should be cordoned off

and suitable warning signs should be erected

when working in shaft openings

- Work involving electrical equipment should

only be carried out by an electrical engineer or

qualified personnel.

1.4 Preparation

Before beginning installation work it is in your

own interest to ascertain the constructional and

spatial conditions. Where (workshop or on site)

and when which installation operations can or

must be carried out. It is recommended therefore,

taking into account all the given circumstances, to

plan the various operational sequences in advance,

rather than carrying them out prematurely and in

an unconsidered manner.

On receipt of the delivery, the goods or compo-

nents should be checked for correctness and com-

pleteness with the order sheet

The details on the name plates should be com-

pared with the order sheet and also check:

- that the factory and order number correspond

- the rail head width and model

- the total load (G)

- the tripping speed

- the rope pulley diameter, the number of rope

grooves and rope groove diameter are suited

to the ropes

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Änderungen vorbehalten! Subject to change without notice!

Blatt/

sheet

D389MGB.003

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

1.5 Safety gear name plate

The safety gear device identification indicators are

located near the safety block. These consist of a

name plate and a identification sticker.

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Änderungen vorbehalten! Subject to change without notice!

Blatt/

sheet

D389MGB.004

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Serial number

Tripping speed

vmax = (m/s,fpm)

Type term

Order number

(refer to delivery

or order sheet)

Mass to be gripped

Fmax = (kg,lb)

Type test designation

and CE-label

Date of manufacture

1.6 Content of supply

After delivery, check the lift car frame for damage

and for full delivery of parts. The content of sup-

ply covers:

- Car frame operating instructions manual

- Safety gear operating instructions manual

- Guide shoe operating instructions manual

- Load weighing dev. operating instr. manual

- Crosshead beam incl. rope pulleys

(pre-assembled)

- Bottom Cross beam incl. safety gear and syn-

chronization

(pre-assembled and pre-adjusted)

- Ringbeams

- Diagonals and fixing brackets

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Blatt/

sheet

D389MGB.005

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Änderungen vorbehalten! Subject to change without notice!

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Car Frame WCS60 Suspension 2:1 / 4:1

Blatt/

sheet

D389MGB.000

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

D389MGB 02.2002

THELMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY

No part of this publication may be reproduced or

translated,even in part, without prior written permis-

sion fromWITTUR GmbH.

Änderungenvorbehalten!

Wereserve the right to make alterations with respect

to the specifications and figuresin this manual.

Subjectto change without notice!

WITTUR GmbH

Sowitschstrasse 1 • A-3270 Scheibbs, Austria

Tel.+43 (0) 7482/42542-0 •Fax +43 (0) 7482/42542-32

http://www.wittur.at•E-Mail: info@wittur.at

Progr. type safety gear

SGB01, SGB02, SGB03, SGB05

Blatt/

sheet

D7A4MGB.000

Datum/

date

24.08.2001

Stand/

version

24.08.2001

Geprüft/

approved

WAT/FLE

D7A4MGB 02.2002

THELMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY

Nachdruck, Übersetzung und Vervielfältigung in

jeglicher Form - auch auszugsweise - bedürfen der

schriftlichen Genehmigung der WITTURAG.

Änderungenvorbehalten!

Änderungen gegenüber den in dieser Betriebsanlei-

tung aufgeführten Angaben und Abbildungen behal-

ten wir uns vor.

Subjectto change without notice!

WITTUR GmbH

Sowitschstrasse 1 • A-3270 Scheibbs, Austria

Tel.+43 (0) 7482/42542-0 • Fax +43 (0) 7482/42542-32

http://www.wittur.at•E-Mail: info@wittur.at

Progr. type safety gear SGB01, SGB02,

SGB03, SGB05

Operating instructions

Sliding guide shoes

Operating instructions

Sliding guide shoes

for car frame and counterweight

Blatt/

sheet

D622MGB.000

Datum/

date

24.01.2002

Stand/

version

24.01.2002

Geprüft/

approved

WAT/FLE

D622MGB 01.2002

THELMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY

WITTUR GmbH

Sowitschstrasse 1 • A-3270 Scheibbs, Austria

Tel.+43 (0) 7482/42542-0 •Fax +43 (0) 7482/42542-32

http://www.wittur.at•E-Mail: info@wittur.at

No part of this publication may be reproduced or

translated,even in part, without prior written permis-

sion fromWITTUR GmbH.

Änderungenvorbehalten!

Wereserve the right to make alterations with respect

to the specifications and figuresin this manual.

Subjectto change without notice!

Sliding guide shoe

Guide rail lubricator

Electronic Load Weighing Device

WLWD-M

Operating instructions

Electronic Load Weighing Device

Blatt/sheet D961MGB.000

Datum/date 31.01.2002

Stand/version 31.01.2002

Geprüft/approved WAT/FLE

D961MGB 01.2002

THELMC LIFTCOMPONENTS MANUFACTURING AND COMMERCE COMPANY

No part of this publication may be reproduced or

translated,even in part, without prior written permis-

sion fromWITTUR GmbH.

Änderungenvorbehalten!

WITTUR GmbH

Sowitschstraße1, • A-3270 Scheibbs, Austria

Tel.+43 (0) 7482/42542-0 •Fax +43 (0) 7483/42542-32

http://www.wittur.at•E-Mail: info@wittur.at

Wereserve the right to make alterations with respect

to the specifications and figuresin this manual.

Subjectto change without notice!

Progressive type

safety gear

Instantaneous

type safety gear

- Uprights

- Platform supports incl. lower car fixing

material (optional)

Accessories:

- Upper car fixing (incl. isolation buffer)

- Guide shoes

- Screw packages

Optional parts:

- Load weighing sensors

(incl. amplifier box)

- Compensation chain fixing

- Travelling cable hanger

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Blatt/

sheet

D389MGB.006

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Änderungen vorbehalten! Subject to change without notice!

Car frame installation can either be carried

out at the bottom of the lift shaft or on a

stable installation platform in the lift

shaft. Also guide clamps could be used

which can take the total load of frame and

car!

The guide rails should have been already

properly set. The distance between the

guide rails should be checked before

installing the car frame.

2.1 Placing the bottom cross beam

between the rails

The bottom cross beam is delivered pre-assembled.

It contains the safety gear, the synchronization

and the buffer plates. The safety gear is bolted and

synchronized.

(1) If WCS60 is delivered with duplex (double)

safety gear, remove one guide rail. Mark the

location of the guide before removing.

(1a)If WCS60 is delivered with progressive type

safety gear, set the cross beam at an angle (see

Fig.).

(2) Clip one safety gear head onto the rail

(3) Turn Cross beam back into the horizontal posi-

tion, pushing the second safety gear device

onto the rail.

(4) Re-install the guide rail

(5) Adjust the cross beam in the middle of the

guide rails (safety gear gripping wedge must

overlap guide rail blade)

Check that the beam is horizontal in the

lateral direction.

(6) Fix the guide shoe to the safety gear housing

(for setting refer to operating instruction

manuals of guide shoes)

Take care of tightening torque

Screw M20: 385Nm

Note the correct position of the bottom

cross beam in relationship to the governor

rope position (check layout drawing).

During installation the frame must be sup-

ported so that it does not rest on the

guides.

(6)

(5)

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Änderungen vorbehalten! Subject to change without notice!

2 Installation

Blatt/

sheet

D389MGB.007

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Screw ... M20x40 (12x)

(1a)

(1)

(2)

(2)(3)

(1,4)

(7) Lift OSG-lever by hand and

(8) ... secure it with a rope or wire around nearest

guide fixing

2.2 Securing the uprights to lower

cross beam

(1) Install the uprights to the bottom cross beam

Tighten the screw joints loosely only!

(2) Adjust the uprights in plumb and in centre to

the guide rails.

(3) Before tightening the screw joints, pack out

the spaces between upright and cross beam

with the shims if necessary.

Take care of tightening torque

Screw M16: 195Nm

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Blatt/

sheet

D389MGB.008

Datum/

date

11.02.2002

Stand/

version

11.02.2002

Geprüft/

approved

WAT/FLE

Änderungen vorbehalten! Subject to change without notice!

(7-8)

Screw ... M16x50 (32x)

Nut ........ M16

Safety nut ... M16

Shim

(3)

(1-2)

2.3 Installing Crosshead beam

The crosshead beam is delivered pre-assembled. It

contains the beams, the rope suspension pulleys

and adapter plates for the guide shoes.

(1) Lift in the crosshead beam into the uprights

(2) Fit the beam to the uprights. If necessary add

shims between beam and upright.

Take care of tightening torque

Screw M16: 195Nm

Screw M20: 385Nm

(3) Fit the guide shoe to the adapter plate (for

setting refer to operating instruction manuals

of guide shoe)

Car Frame WCS60

Suspension 2:1 / 4:1

Operating instructions

Blatt/

sheet

D389MGB.009

Datum/

date

11.02.2002

Stand/

version

09.09.2003

Geprüft/

approved

WAT/FLE

Änderungen vorbehalten! Subject to change without notice!

(1)

Remove lock-pin!

Screw ... M16x40 (32x)

Nut ........ M16

Safety nut ... M16

Shim

(2)

(3)

Screw ... M20x80 (12x)

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