Whispbar K544W Manuel utilisateur
K544W
Fitting Kit
EN Fitting Instructions for Basic Carrier
x 1 x 4 x 4 x 8
x 8 x 4 x 4 x 4
Revision No: 3C 1
Fitting Kit K544W
MAX kgs (lbs)
W/P WHD
Toyota
Hilux Double Cab, 4dr Ute 05-12 EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute 05-12 ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute 05-12 CN 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute 12-+ NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute 12-+ EU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute 12-+ ZA 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute May 05-12 NZ 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute May 05-Aug 11 AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux Double Cab, 4dr Ute Sep 11-+ AU 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux DoubleCab (Mexico), 4dr Truck 05-11 US 75 kgs (165 lbs) 100 kgs (220 lbs)
Hilux DoubleCab, 4dr Truck 12-+ US 75 kgs (165 lbs) 100 kgs (220 lbs)
2
Fitting Kit EN
K544W
Items you will require:
●Tape measure
Pen
Flat-head screwdriver
Craft knife
Side cutters or tin snips
Hammer
8mm (3/8") punch
Cordless drill
Depth stop
Vacuum cleaner
Rust inhibitor
Small paint brush
Neutral cure silicon sealant
Rivet gun
Attention:
●Attaches with riveted mounts under rubber
ditch mould. Professional installation
advised.
First Time Installation
●Remove parts from inside the package and
check. Contact your dealer if any parts are
missing or damaged.
3
Fitting Kit EN
K544W
●This kit fits type A, B, C and D.
●These instructions show type A crossbar
fitted. They also apply to type B, C and D.
●Use keys to remove covers.
●Use hex screwdriver to reverse adjusting
screw 10 turns.
4
Fitting Kit EN
K544W
●Press adjusting screw and pull crossbar
legs out. Refer to the crossbar instructions
for crossbar adjustment method.
●Ensure each end of the crossbar is
adjusted equally.
●Adjust crossbar in or out to suit vehicle.
●Please check the front of this manual for
information relating specifically to your
vehicle.
●Remove plastic clamp block by gripping bar
leg with fingers and push firmly with
thumbs until clamp block drops out behind
leg.
5
Fitting Kit EN
K544W
●Select plastic internal block (from fitting kit)
and insert into foot.
●Repeat for all legs.
●Fit rubber pads (supplied with fitting kit) to
foot. Pad may vary in shape to that shown.
●Make sure the pad fits into the holes
underneath the foot.
●RECOMMENDED POSITION DUE TO
AIRBAGS IN ROOF:
Front: above centre door pillar (as shown).
Rear: 700mm (27 1/2") rearwards from
centre door pillar.
●Apply masking tape to vehicle roof in all
four positions.
●Mark reference point on masking tape with
a pen.
6
Fitting Kit EN
K544W
Permanent Mount Fitment
●Carefully cut tape to seperate ditch mould
from roof.
●Repeat for all four positions.
●Ditch mould held at each end by:
A = Plastic retaining clip.
B = Double sided tape.
●Apply protective tape as shown.
●Carefully remove ditch mould at the front
position with flat-head screwdriver.
7
Fitting Kit EN
K544W
●Unhook rubber ditch mould from plastic
retaining clip (A) and double sided tape (B).
Lift ditch mould up and out of the channel.
●Completely remove from the vehicle.
●The rubber ditch mould is to be re-installed
on the vehicle later.
●Line up the centre hole in the mounting
block with the marked reference points.
●Wrap tape around rubber ditch mould to
mark end position of mount.
●Turn rubber ditch mould over.
●Place on a workbench.
From the bottom, cut 3/4 of the way
through the rubber ditch mould as shown.
Blade should contact steel strip.
8
Fitting Kit EN
K544W
●Carefully cut rubber ditch mould between
faces along steel strip.
A = Top face
B = Bottom face
●A = Top
B = Bottom
C = Steel strip
D = Removed excess
●Check fit.
9
Fitting Kit EN
K544W
●Cut steel strip in centre using side cutters.
●Lift and cut steel strip at each end.
●Remove cut peices of steel strip.
●Repeat for all four positions.
●Turn rubber ditch mould over.
●Punch 8mm (3/8") hole through top of
rubber ditch mould, centered on mark as
shown.
Remove excess from hole.
10
Table des matières
Autres manuels Whispbar Accessoires automobiles
Whispbar
Whispbar K393W Manuel utilisateur
Whispbar
Whispbar K474W Manuel utilisateur
Whispbar
Whispbar K309W Manuel utilisateur
Whispbar
Whispbar K751W Manuel utilisateur
Whispbar
Whispbar K766W Manuel d'utilisation et d'installation
Whispbar
Whispbar K686W Manuel utilisateur
Whispbar
Whispbar K733W Manuel utilisateur
Whispbar
Whispbar K765 Manuel utilisateur
Whispbar
Whispbar K753W Fitting Kit Manuel utilisateur
Whispbar
Whispbar K391W Manuel utilisateur
Whispbar
Whispbar K806W Manuel d'utilisation et d'installation
Whispbar
Whispbar K175W Manuel d'utilisation et d'installation
Whispbar
Whispbar K374W Manuel utilisateur
Whispbar
Whispbar K571 Manuel utilisateur
Whispbar
Whispbar K129W Manuel utilisateur
Whispbar
Whispbar K380W Manuel utilisateur
Whispbar
Whispbar K068W Manuel utilisateur
Whispbar
Whispbar K188W Manuel utilisateur
Whispbar
Whispbar K679W Manuel d'utilisation et d'installation
Whispbar
Whispbar K122W Manuel utilisateur
