Whirlpool 8178501A Manuel utilisateur
CONSUMER SERVICES TECHNICAL
EDUCATION GROUP PRESENTS
R-101
JOB AID
Part No. 8178501A
FAST FILL
DISPENSER
SYSTEM
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WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized Service Technicians.
FORWARD
This Whirlpool Job Aid, “Fast Fill Dispenser System” (Part No. 8178501A), provides the techni-
cian with information on the operation and service of the Fast Fill Dispenser System. For specific
information on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet”
provided with the refrigerator.
The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes
only. Always use the Wiring Diagram supplied with the product when servicing the unit.
GOALS AND OBJECTIVES
The goal of this Job Aid is to provide information that will enable the service technician to properly
diagnose malfunctions and repair the Fast Fill Dispenser System.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• Successfully troubleshoot and diagnose malfunctions.
• Successfully perform necessary repairs.
• Successfully return the Fast Fill Dispenser System to its proper operational status.
Copyright © 2005, Whirlpool Corporation, Benton Harbor, MI 49022
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TABLE OF CONTENTS
Page
GENERAL .............................................................................................................................. 1-1
Refrigerator Safety ............................................................................................................. 1-1
Model & Serial Number Designations ................................................................................ 1-2
Model & Serial Number Label Locations ............................................................................ 1-4
Whirlpool Refrigerator Warranty ......................................................................................... 1-5
KitchenAid Refrigerator Warranty ...................................................................................... 1-6
PRODUCT OPERATION ........................................................................................................ 2-1
Fast Fill Dispenser System Overview ................................................................................ 2-1
COMPONENT ACCESS ........................................................................................................ 3-1
Component Locations ........................................................................................................ 3-1
Removing The Water And Ice Dispenser Components ...................................................... 3-2
Removing The Freezer Door Dispenser Supply Harness And Water Tube ....................... 3-8
Removing The Smart Valve ............................................................................................. 3-10
Removing The Freezer Door .............................................................................................3-11
COMPONENT TESTING ........................................................................................................ 4-1
Ice Door Motor ................................................................................................................... 4-1
Water & Ice Pad Switches .................................................................................................. 4-1
IDI Motor ............................................................................................................................ 4-2
Smart Valve Coils ............................................................................................................... 4-2
DIAGNOSTICS & TROUBLESHOOTING ............................................................................. 5-1
Diagnostics ........................................................................................................................ 5-1
Troubleshooting ................................................................................................................. 5-5
Flowcharts ...................................................................................................................... 5-5
WIRING DIAGRAMS .............................................................................................................. 6-1
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— NOTES —
1-1
GENERAL
REFRIGERATOR SAFETY
Your safety and the safety of others is very important.
We have provided many important safety messages in this Job Aid and on the appliance.
Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word
“DANGER” or “WARNING.” These words mean:
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance
of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t
immediately follow instructions.
You can be killed or seriously injured if you don’t
follow instructions.
DANGER
1-2
MODEL & SERIAL NUMBER DESIGNATIONS
WHIRLPOOL MODEL NUMBER
WHIRLPOOL SERIAL NUMBER
MODEL NUMBER G S 6 N B E X R Q 00
PRODUCT GROUP
G = WHIRLPOOL GOLD
PRODUCT IDENTIFICATION
S = SXS CONTOUR DOOR
F = FORMED DOOR
CAPACITY/CUBIC FOOT SIZE
6 = 26
MODEL SERIES
N = FAST FILL
MODEL FEATURES
MODEL CODE
E = ENERGY STAR®
DOOR SWING
X = SxS
YEAR OF INTRODUCTION
R = 2005
COLOR CODE
B = BLACK
Q = WHITE ON WHITE
S = STAINLESS STEEL
Y =GREY/STAINLESS STEEL
ENGINEERING CHANGE DIGITS (00, 01, 02, 03, ETC.)
SERIAL NUMBER S S 21 12345
MANUFACTURING SITE
S = Fort Smith, AR
YEAR OF PRODUCTION
S = 2005
WEEK OF PRODUCTION
21ST WEEK
PRODUCT SEQUENCE NUMBER
1-3
KITCHENAID MODEL NUMBER
KITCHENAID SERIAL NUMBER
MODEL NUMBER K SR T 25 F R WH 00
PRODUCT GROUP
K = KITCHENAID
PRODUCT IDENTIFICATION
SR = SxS
MERCHANDISING SCHEME/SERIES
T = CONTOURED DOORS
F = FORMED DOORS
N = FLAT DOORS
CAPACITY/CUBIC FOOT SIZE
MODEL FEATURES
YEAR OF INTRODUCTION
R = 2005
COLOR CODE
BL = BLACK
WH = WHITE
SS = STAINLESS STEEL
ENGINEERING CHANGE DIGITS (00, 01, 02, 03, ETC.)
SERIAL NUMBER S S 21 12345
MANUFACTURING SITE
S = Fort Smith, AR
YEAR OF PRODUCTION
S = 2005
WEEK OF PRODUCTION
21ST WEEK
PRODUCT SEQUENCE NUMBER
1-4
MODEL & SERIAL NUMBER LABEL LOCATIONS
WHIRLPOOL MODEL
KITCHENAID MODEL
Model & Serial Number Label
(Refrigerator Compartment)
Model & Serial Number Label
(Refrigerator Compartment)
1-5
WHIRLPOOL REFRIGERATOR WARRANTY
ONE-YEAR FULL WARRANTY ON REFRIGERATOR
For one year from the date of purchase, when this refrigerator (excluding the water filter) is operated and main-
tained according to instructions attached to or furnished with the product, Whirlpool Corporation or Whirlpool
Canada LP will pay for FSP® replacement parts and repair labor costs to correct defects in materials or workman-
ship. Service must be provided by a Whirlpool designated service company.
On models with a water filter: 30 day limited warranty on water filter. For 30 days from the date of purchase, when
this filter is operated and maintained according to instructions attached to or furnished with the product, Whirlpool
Corporation or Whirlpool Canada LP will pay for replacement parts to correct defects in materials and workman-
ship.
SECOND THROUGH FIFTH YEAR FULL WARRANTY ON
SEALED REFRIGERATION SYSTEM PARTS AS LISTED
In the second through fifth years from the date of purchase, when this refrigerator is operated and maintained
according to instructions attached to or furnished with the product, Whirlpool Corporation or Whirlpool Canada LP
will pay for FSP® replacement parts and repair labor costs to correct defects in materials or workmanship in the
sealed refrigeration system. These parts are: compressor, evaporator, condenser, dryer, and connecting tubing.
Service must be provided by a Whirlpool designated service company.
Whirlpool Corporation or Whirlpool Canada LP will not pay for:
1. Service calls to correct the installation of your refrigerator, to instruct you how to use your refrigerator, to replace
house fuses or correct house wiring or plumbing, to replace light bulbs, or replacement water filters other than
as noted above.
2. Repairs when your refrigerator is used in other than normal, single-family household use.
3. Pickup and delivery. Your refrigerator is designed to be repaired in the home.
4. Damage resulting from accident, alteration, misuse, abuse, fire, flood, improper installation, acts of God, or use
of products not approved by Whirlpool Corporation or Whirlpool Canada LP.
5. Any food loss due to product failure.
6. Repairs to parts or systems resulting from unauthorized modifications made to the appliance.
7. Replacement parts or repair labor costs for units operated outside the United States or Canada.
8. In Canada, travel or transportation expenses for customers who reside in remote areas.
WHIRLPOOL CORPORATION OR WHIRLPOOL CANADA LP SHALL NOT
BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so this
exclusion or limitation may not apply to you. This warranty gives you specific legal rights, and you may also have
other rights which vary from state to state or province to province.
Outside the 50 United States and Canada, this warranty does not apply. Contact your authorized Whirlpool dealer
to determine if another warranty applies.
1-6
KITCHENAID REFRIGERATOR WARRANTY
ONE-YEAR LIMITED WARRANTY
For one year from the date of purchase, when this refrigerator (excluding the water filter) is operated and main-
tained according to instructions attached to or furnished with the product, KitchenAid or KitchenAid Canada will
pay for factory specified parts and repair labor costs to correct defects in materials or workmanship. Service must
be provided by a KitchenAid designated service company.
On models with a water filter: 30 day limited warranty on water filter. For 30 days from the date of purchase, when
this filter is operated and maintained according to instructions attached to or furnished with the product, Kitch-
enAid or KitchenAid Canada will pay for replacement parts to correct defects in materials and workmanship.
SECOND THROUGH FIFTH YEAR FULL WARRANTY ON
CAVITY LINER AND SEALED REFRIGERATION SYSTEM PARTS AS LISTED
In the second through fifth years from the date of purchase, when this refrigerator is operated and maintained
according to instructions attached to or furnished with the product, KitchenAid or KitchenAid Canada will pay for
replacement or repair of the refrigerator/freezer cavity liner (including labor costs) if the part cracks due to defec-
tive materials or workmanship. Service must be provided by a KitchenAid designated service company.
Also, in the second through fifth years from the date of purchase, KitchenAid or KitchenAid Canada will pay for
factory specified replacement parts and repair labor costs to correct defects in materials or workmanship in the
sealed refrigeration system. These parts are: compressor, evaporator, condenser, dryer, and connecting tubing.
Service must be performed by a KitchenAid designated service company.
SIXTH THROUGH TENTH YEAR LIMITED WARRANTY ON
SEALED REFRIGERATION SYSTEM PARTS AS LISTED
In the sixth through tenth years from date of purchase, when this refrigerator is operated and maintained accord-
ing to instructions attached to or furnished with the product, KitchenAid or KitchenAid Canada will pay for factory
specified replacement parts to correct defects in materials or workmanship in the sealed refrigeration system.
These parts are: compressor, evaporator, condenser, dryer, and connecting tubing.
KitchenAid or KitchenAid Canada will not pay for:
1. Service calls to correct the installation of your refrigerator, to instruct you how to use your refrigerator, to replace
house fuses or correct house wiring or plumbing, to replace light bulbs, or replacement water filters other than
as noted above.
2. Repairs when your refrigerator is used in other than normal, single-family household use.
3. Pickup and delivery. Your refrigerator is designed to be repaired in the home.
4. Damage resulting from accident, alteration, misuse, abuse, fire, flood, improper installation, acts of God, or use
of products not approved by KitchenAid or KitchenAid Canada.
5. Any food loss due to product failure.
6. Repairs to parts or systems resulting from unauthorized modifications made to the appliance.
7. Replacement parts or repair labor costs for units operated outside the United States or Canada.
8. In Canada, travel or transportation expenses for customers who reside in remote areas.
9. Any labor costs during the limited warranty periods.
Disclaimer Of Implied Warranties; Limitation Of Remedies
Implied warranties, including to the extent applicable warranties of merchantability, or fitness for a particular
purpose, are excluded to the extent legally permissible. Any implied warranties that may be imposed by law are
limited to one year, or the shortest period allowed by law. Some states and provinces do not allow limitations or
exclusions on how long an implied warranty of merchantability or fitness lasts, so the above limitations or exclu-
sions may not apply to you.
If this product fails to work as warranted, customer’s sole and exclusive remedy shall be repair or replacement ac-
cording to the terms of this limited warranty.
KitchenAid and KitchenAid Canada do not assume any responsibility for incidental or consequential damages.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state or province to province.
Outside the 50 United States and Canada, this warranty does not apply. Contact your authorized KitchenAid
dealer to determine if another warranty applies.
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