Whelen Engineering Company WPPS690 Manuel utilisateur

Page 1

WPPS690 Strobe Power Supply

Installation Guide

ENGINEERING COMPANY INC.

ROUTE 145, WINTHROP ROAD

CHESTER, CONNECTICUT 06412-0684

TELEPHONE: (860) 526-9504

FAX: (860) 526-4078

Notice! This WPPS690 strobe power supply, like all

Whelen components, can be installed in many different

types of vehicles. The guidelines for the installation of this

product are written so that no matter what vehicle is being

used, the installation and operation of the WPPS690 will be

simple and straight forward.

Selecting a Mounting Location:

The most common choice for a mounting area would be a

trunk or similar compartment. However, due to the wide vari-

ety of vehicles onto which the WPPS690 could be installed,

this is not always possible. The following guidelines will help

the installer select an acceptable alternative:

A) The WPPS690 should be mounted on a metal surface

to aid heat dissipation. Be sure that this surface is not

one that either generates or is exposed to excessive

heat during normal operation of the vehicle.

B) Do not select a location where the WPPS690 will be

exposed to potential damage from any unsecured or

loose equipment in the vehicle.

C) When routing the WPPS690’s wires, it is important to

choose a path that will keep these wires away from

excessive heat and from any vehicle equipment that

could compromise the integrity of the wires (ex. trunk

lids, door jams, etc.).

D) When the best mounting location has been determined,

securely fasten the WPPS690 to it’s mounting surface

using the supplied hardware.

WARNING: The Strobe Light Power Supply is a high voltage

device. Do not touch or remove tube assembly in strobe

light head assemblies while in operation. Wait 10 minutes

after disconnecting the unit from its power source before

starting work or troubleshooting on power supply or system.

CAUTION: As it will be necessary to drill holes into the

mounting surface, the installer MUST be sure that no vehicle

components or other vital parts could be damaged by the

drilling process. Check both sides of the mounting surface

before drilling begins!

1. Position the WPPS690 in its proposed mounting

location to ensure that it fits properly. With the

WPPS690 in place, insert an awl or other suitable tool

into the mounting screw area of the power supply and

scribe the areas that are to be drilled.

2. Remove the WPPS690 from its mounting area and, using a

drill bit sized for a #10 sheet metal screw, drill a hole in

each of the areas scribed in the previous step.

3. Return the WPPS690 to its mounting location and using

the supplied #10 sheet metal screws, mount the WPPS690

onto its mounting surface.

Wiring your WPPS690:

1. Locate the 8 position Input Harness Plug and

connect as indicated in Fig. 1. Extend the BLACK and RED

wires from the Input Harness Plug towards the battery.

WARNING: All customer supplied wires, that

connect to the positive (+) terminal of the

battery, must be sized to supply at least 125% of the maximum

operating current, and fused “at the battery” to carry the load!

2. Connect the RED wire to a fuse block (customer

supplied) and then to the POSITIVE terminal on the bat-

tery.

NOTE! Although a 15 amp fuse (customer supplied) is required

to be used in the fuse block, do not install the fuse until all of the

wire connections are

completed.

3. Connect the BLACK wire to the factory chassis ground

adjacent to the battery.

4. Refer to Fig. 1 for detailed wiring information.

Correct Use Of The Water-proof Butt Splice:

Water-proof butt splices have been included. The proper use of

these splices will help prevent premature corrosion of your

strobe connections. However, the effectiveness of these splices

is directly related to their proper installation. Splice the two

wires together as would be done with a regular butt splice. After

the wires have been crimped, pass a heat gun over the splice

until the outer tubing shrinks around the wires, thus water-

proofing the connection. Be sure to keep the heat gun moving

over the splice to prevent burning the connector.

Form No.13195B (091800)

Page 2

MOMENTARY

HI/LO

BATTERY

FUSE

(CUSTOMER SUPPLIED)

15 AMP FUSE

FUSE

(CUSTOMER SUPPLIED)

3 AMP FUSE

RED

BLACK

GREEN

VIOLET

BLUE

SWITCH 3

SWITCH 4

SWITCH 2

SWITCH 1

WHITE

BROWN

ORANGE (ANODE)

BLACK/WHITE (CATHODE)

WHITE (TRIGGER)

BLUE (TRIGGER)

GREY (TRIGGER)

GREEN (TRIGGER)

RED (TRIGGER)

VIOLET (TRIGGER)

STROBE PLUG 1 STROBE PLUG 2 STROBE PLUG 3

(PATTERN

WIRES)

INPUT PLUG

(CONTROL

WIRES)

(POWER

WIRES)

ORANGE (ANODE)

RED (ANODE)

Water-Proof Butt Splice

(Included)

From

Strobe Lights

ORANGE (ANODE)

BLACK/WHITE (CATHODE)

BLACK (CATHODE)

BLACK/WHITE (CATHODE)

WHITE (TRIGGER)

BLUE (TRIGGER)

GREY (TRIGGER)

WHITE (TRIGGER)

GREEN (TRIGGER)

RED (TRIGGER)

VIOLET (TRIGGER)

WPPS690 SPECIFICATIONS:

INPUT VOLTAGE - 12.8 VDC ± 20%

INPUT CURRENT (OFF) - 0 AMPS

INPUT CURRENT (30 WATTS) - 3 AMPS (TYP)

INPUT CURRENT (60 WATTS) - 6 AMPS (TYP)

INPUT CURRENT (90 WATTS) - 9 AMPS (TYP)

FLASHRATE COMET - 75 FPM (PER LAMP) @ 85 ms

FLASHRATE DOUBLE FLASH - 110 FPM (PER LAMP) @ 100ms

FLASHRATE SINGLE FLASH - 240 FPM (PER LAMP)

FLASHRATE ACTION - 3 CYCLES (COMET) - 4 CYCLES (SF)

INPUT CONTROL VOLTAGE - 13.5 VDC +20%

INPUT CONTROL CURRENT - 50 MA (TYP)

ENERGY 60 WATT MODE - 26.5 JOULES (TOTAL) 11.5 / 5 / 5 / 5 JOULES

ENERGY 90 WATT MODE - 36 JOULES (TOTAL) 15 / 7 / 7 / 7 JOULES

ENERGY LO POWER MODE - 10 JOULES (TOTAL) 2.5 / 2.5 / 2.5 / 2.5 JOULES

Fig. 1

Pattern Control (Switches 1 & 2)

Switches 1&2 Disabled Comet Flash Pattern

Switch 1 Enabled Double Flash Pattern

Switch 2 Enabled Single Flash Pattern

Switches 1&2 Enabled Action Flash Pattern

Outlet Control (Switches 3 & 4)

Switches 3 & 4 Disabled No Strobe Plugs Active

Switch 3 Enabled Strobe Plugs 1 & 3 Active

Switch 4 Enabled Strobe Plug 2 Active

Switches 3&4 Enabled All Strobe Plugs Active

Switch Operation Table

Applying 12 VDC to the VIOLET

wire activates Lo Power operation

mode. The power supply is now

effectively “latched” into this mode.

To restore normal, High Power

operation, it is necessary to turn the

power supply off, and then on again.

When the power supply restarts, it

will be in its normal, High Power

operating mode.

Lo Power Operation Note

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