Wheeler-Rex 47100 Manuel utilisateur

Operating Instructions

Models 47100, 47101, 47102, 47103

Hydrostatic Test Pumps

102013

47100

DIMENSIONS: 28” (70cm) L x 17” (42.5cm) W x 35” (87.5 cm) H

WEIGHT: 96 lbs. 44 kg

PUMP: Triplex Piston: Positive Displacement

Inlet and outlet ports: 3/8” NPT

Capacity: 2.2gpm, 7.6lpm

Pressure: 1000psi (68 bar) max

Operating Speed: 3450rpm

Operating Temp.: 160 degree F max

Lubrication: Continuous oil bath, 11.83oz Special Cat Pump Oil

Shaft Size: 5/8” diameter

MOTOR: 1½hp, 115/220V Electric 60hz

CONTROL: Adjustable pressure relieve valve

GAUGE: Glycerin filled, 0 –2000psi (136 bar)

DISCHARGE HOSE: ½” x 10’ (3m), rated 2000psi (136 bar) working pressure

INLET HOSE: ¾” x 10’ (3m) with strainer

47101

DIMENSIONS: 28” (70cm) L x 17” (42.5cm) W x 35” (87.5 cm) H

WEIGHT: 96 lbs. 44 kg

PUMP: Triplex Piston: Positive Displacement

Inlet and outlet ports: 3/8” NPT

Capacity: 2.2gpm, 7.6lpm

Pressure: 1000psi (68 bar) max

Operating Speed: 3450rpm

Operating Temp.: 160 degree F max

Lubrication: Continuous oil bath, 11.83oz Special Cat Pump Oil

Shaft Size: 5/8” diameter

MOTOR: 220V, 50hz

CONTROL: Adjustable pressure relieve valve

GAUGE: Glycerin filled, 0 –2000psi (136 bar)

DISCHARGE HOSE: ½” x 10’ (3m), rated 2000psi (136 bar) working pressure

INLET HOSE: ¾” x 10’ (3m) with strainer

47102

DIMENSIONS: 28” (70cm) L x 17” (42.5cm) W x 35” (87.5 cm) H

WEIGHT: 96 lbs. 44 kg

PUMP: Triplex Piston: Positive Displacement

Inlet and outlet ports: 3/8” NPT

Capacity: 1.1gpm, 3.8lpm

Pressure: 0 –2000psi (140 bar)

Operating Speed: 3450rpm

Operating Temp.: 160 degree F max

Lubrication: Continuous oil bath, 11.83oz Special Cat Pump Oil

Shaft Size: 5/8” diameter

MOTOR: 115/220V Electric 60hz

CONTROL: Adjustable pressure relief valve

GAUGE: Glycerin filled, 0 –3000psi

DISCHARGE HOSE: ½” x 10’ (3m), rated 2000psi (136 bar) working pressure

INLET HOSE: ¾” x 10’ (3m) with strainer

47103

DIMENSIONS: 28” (70cm) L x 17” (42.5cm) W x 35” (87.5 cm) H

WEIGHT: 96 lbs. 44 kg

PUMP: Triplex Piston: Positive Displacement

Inlet and outlet ports: 3/8” NPT

Capacity: 1.1gm, 5lpm

Pressure: 2000psi (138 bar) max

Operating Speed: 3450rpm

Operating Temp.: 160 degree F max

Lubrication: Continuous oil bath, 11.83oz Special Cat Pump Oil

Shaft Size: 5/8” diameter

MOTOR: 220V, 50hz

CONTROL: Adjustable pressure relieve valve

GAUGE: Glycerin filled, 0 –2000psi (136 bar)

DISCHARGE HOSE: ½” x 10’ (3m), rated 2000psi (136 bar) working pressure

INLET HOSE: ¾” x 10’ (3m) with strainer

Operating Instructions

Models 47100, 47101, 47102, 47103

Hydrostatic Test Pumps

AGauge

BIsolation Valve

CPressure Relief Knob

DJam Nut

EOil Cap

FOil Sight Glass

GWater Inlet Connection

HStrainer

IHigh Pressure Hose Connection

47100 Shown

Pressure Feed (or Gravity Feed) Method: (Preferred Methods)

1. Fill the water line (or test vessel) to be tested prior to pump connection.

2. Connect water supply hose to the garden hose inlet connection (G) on the pump.

3. Open valve and turn supply water on.

4. Purge the pump and pressure hose of all air.

5. Connect output (pressure) hose between pump output connection (I) and water line

(or vessel) being tested.

6. Turn pump on.

7. Purge water line (or vessel) of all air at the highest point of the system.

8. Bring water line (or vessel) to pressure. Watch the gauge (A)

while pumping. When the desired pressure is achieved, turn

the isolation valve (B) to the “off” position. The engine can now

be turned off. If pressure drops, there is a leak in the line.

Siphon Method

Use a clean water source

1. Fill the water line to be tested.

2. Fill the intake hose (WR PN #34550) with water, then quickly place the hose into a

bucket and turn pump on. (The unit is self-priming once primed.) Continue to pump

until you see the water coming out of the outlet, with little or no air mixed with it.

3. Connect the output hose to the water line. Continue on with steps 6 through 8 in

pressure feed method.

Pre-Setting Your Pump

Your pump can be pre-set to a specific pressure easily by adjusting the pressure relief valve.

1. Unscrew (counterclockwise direction) pressure relief valve knob (C) a few turns.

Be sure not to unscrew valve knob all the way as internal parts can be easily lost.

2. Add a ball valve (not supplied with pump) to the end of the high pressure hose.

3. Follow steps 2 through 4 from the ‘Pressure Feed Method’.

4. As water is flowing out of the high pressure hose, turn the ball valve to the “off”

position.

5. Slowly start turning pressure relief valve knob (C) (in the clockwise direction) by

¼ turn increments, until you reach the desired pressure. Maximum pressure is

1000psi or 2000psi - depending on the model. Tighten jam nut (B) to lock pressure

relief knob in place.

6. Your test pump is now pre-set. This eliminates over-pressurizing the water line (or

the vessel).

Operating Instructions

Models 47100, 47101, 47102, 47103

Hydrostatic Test Pumps

Troubleshooting Your Pump

Test pressure not being reached:

 Possible air in line (or vessel)

 Air needs to be purged from system.

 Remove pump from system and follow steps 1 thru 6 of the

“Pre-Setting Your Pump” section.

 If using the Siphon Method and not getting pressure, try the

‘Pressure Feed’ or ‘Gravity Feed Method’ to ensure water is

getting into the pump.

 Check strainer (H) O-Ring for cracks.

 Check inlet quick disconnect (G) O-Ring for cracks

 Pressure relief valve not adjusted properly.

 Turn relief valve counterclockwise and watch for change in

pressure.

Pump Maintenance

 Pump 50/50 antifreeze/water solution through pump after each use to

lubricate internal parts of pump and to avoid freezing in cold weather.

 Check strainer O-Ring (H) for cracks prior to each use.

 Check oil level through oil sight glass (F) located on front of pump

prior to each use. CAT recommends changing oil after 50 hours

of break-in operation. Change oil every 3 (three) months or after

500 hours of use. Pump requires CAT pump crankcase oil (21oz

container), Wheeler Rex PN 276254. Add oil through pump

crankcase cap (E).

 Suction Hose Wheeler Rex PN 34550

Operating Instructions

Models 47100, 47101, 47102, 47103

Hydrostatic Test Pumps

CAUTION !!!

This pump is designed for water only!!

The pump is equipped with an adjustable pressure relief valve (C), which helps protect the system from being

over pressurized. It can be preset by plugging the end of the hose. Turn the adjusting knob clockwise to

increase pressure and counterclockwise to decrease.

47100 Test Pump Parts

Item Part No Description Qty

1700136 PUMP CART 1

2220874 NAME PLATE 1

3276143 SWITCH 1

4275716 CORD CONNECTOR 1

5221389 CORD SET 1

6275689 1/2 NPT X 1/2 SWIVEL ADAPTER 1

7275667 1/2" 2000lb FS SCRD TEE 1

8275670 1/2 X 1/4 FS SCRD HX BUSH 1

9275676 GAUGE, 2000psi 1

10 275669 1/2 X CLOSE PIPE NIPPLE 2

11 275675 1/2" VALVE 1

12 275768 3/8" HEX HEAD PLUG 1

13 275866 3/8 CLOSE STEEL NIPPLE 1

14 276420 STRAINER ASSEMBLY 1

15 275647 3/4" NPT X 1/2" NPT BUSHING 1

16 275941 HOSE WASHER 1

17 276099 3/4" HOSE QUICK DISCONNECT 1

18 166 5/16-18 X 3/4 HEX HEAD CAP SCREW 4

19 275857 5/18-18 HEX NYLON INSERT LOCKNUT 4

20 275685 5/16" FLAT WASHER 8

21 275874 3/4" FH X 3/4" FP ADAPTER 1

22 275543 POP RIVER, STAR 4-2AAD 4

23 275668 1/2" NPT TO 3/8" NPT REDUCER COUPLING 2

24 275858 MOTOR, 1.5hp 1

25 276362 SWITCH GUARD 1

26 276363 SWITCH BOOT 1

27 275738 TRIPLEX PLUNGER PUMP 1

28 275915 BYPASS HOSE 1

29 220577 HOSE ASSEMBLY **NOT SHOWN** 1

30 276784 TERMINAL **NOT SHOWN** 1

31 275782 TERMINAL **NOT SHOWN** 1

32 276601 WIRE NUT **NOT SHOWN** 2

33 34550 SUCTION HOSE **NOT SHOWN** 1

34 275718 SEALING LOCK NUT **NOT SHOWN** 1

47101 Test Pump Parts

Item Part No Description Qty

1700136 PUMP CART 1

2220874 NAME PLATE 1

3276679 SWITCH 1

4275716 CORD CONNECTOR 1

5221389 CORD SET 1

6275689 1/2 NPT x 1/2 SWIVEL ADAPTER 1

7275667 1/2" 2000LB FS SCRD TEE 1

8275670 1/2 x 1/4 FS SCRD HX BUSH 1

9275676 GAUGE-2000 PSI 1

10 275669 1/2 x CLOSE PIPE NIPPLE 2

11 275675 1/2" VALVE 1

12 275768 3/8" HEX HEAD PLUG 1

13 275866 3/8 CLOSE STEEL NIPPLE 1

14 276420 STRAINER ASSEMBLY 1

15 275647 3/4" NPT x 1/2" NPT BUSHING 1

16 275941 HOSE WASHER 1

17 276099 3/4" HOSE QUICK DISCONNECT 1

18 166 5/16-18 x 3/4 HEX HEAD CAP SCREW 4

19 275857 5/16-18 HEX NYLON INSERT LOCKNUTS 4

20 275685 5/16" FLAT WASHER 8

21 275874 3/4" FH x 3/4" FP ADAPTER 1

22 275543 POP RIVET, STAR 4-2AAD 4

23 275668 1/2"NPT TO 3/8" NPT REDUCER CPLG 2

24 276670 MOTOR 1

25 276362 SWITCH GUARD 1

26 276363 SWITCH BOOT 1

27 275738 TRIPLEX PLUNGER PUMP 1

28 275915 BYPASS HOSE 1

29 275661 PLUG, 220V 1

30 275718 SEALING LOCK NUT ***NOT SHOWN*** 1

31 220577 HOSE ASSY ***NOT SHOWN*** 1

32 276784 TERMINAL ***NOT SHOWN*** 1

33 275782 TERMINAL ***NOT SHOWN*** 1

34 276601 WIRE NUT ***NOT SHOWN*** 2

35 34550 SUCTION HOSE ***NOT SHOWN*** 1

Ce manuel convient aux modèles suivants

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