Westermann Cleanmeleon 2 PRO Manuel utilisateur

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Cleanmeleon 2 PRO
agile | powerful | exible to use
Operating instruction

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Table of contents
1 EC Declaration of Conformity........................................................... 5
2 Legal information......................................................................... 7
3 Important basic information ............................................................ 8
3.1 Scope of supply.................................................................. 8
3.2 Conventions...................................................................... 9
3.2.1 Symbols and signal words ............................................. 9
3.2.2 Pictogram overview.................................................. 10
3.3 Marking on the machine ..................................................... 11
3.4 Ordering spare parts.......................................................... 11
4 Safety.............. ....................................................................... 12
4.1 Intended use of the machine................................................ 12
4.2 Machine naming information ................................................ 12
4.3 Requirements for the operator ............................................. 13
4.4 Danger zone.................................................................... 14
4.5 Foreseeable misuse |
Reasonably foreseeable misuse ............................................. 15
4.6 Behaviour in case of emergency ............................................ 15
4.6.1 Personal injury ....................................................... 15
4.6.2 Case of re............................................................ 15
4.6.3 Technical complications............................................. 15
4.7 Application..................................................................... 16
4.7.1 Local requirements .................................................. 16
4.7.2 Disposal................................................................ 16
4.8 Responsibility of the operator .............................................. 17
4.8.1 Obligations of the operator......................................... 17
4.9 Personal responsibility ....................................................... 18
4.10 Observance of the operating manual ...................................... 19
4.11 Residual hazards and protective measures ............................... 19
4.12 Safety marking on the machine............................................. 19
4.13 Personal protection........................................................... 20
5 Safety instructions for the operator/user .......................................... 21
6 Technical data........................................................................... 22
6.1 General technical data of CM2 PRO........................................ 22
6.2 Design variant of CM2 PRO .................................................. 23
6.2.1 Machine type GXV 340............................................... 23
6.2.2 Machine type Vanguard 2 cylinder................................. 24
6.2.3 Additional information .............................................. 25
7 Assembly, rst start-up ................................................................ 26
7.1 Safety....... .................................................................... 26
7.2 Assembly........................................................................ 26
7.3 First start-up................................................................... 26
8 Product description..................................................................... 27
9 Control............ ....................................................................... 28
9.1 Controls .. ...................................................................... 28

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10 Start-up ....................................................................................29
10.1 Checking the engine before start-up ...................................... 29
11 Operation............. ................................................................... 30
11.1 Start | stop the CM2 PRO B&S engine ..................................... 30
11.1.1 Cold start ............................................................ 30
11.1.2 After the cold start................................................. 30
11.1.3 Starting at operating temperature............................... 30
11.1.4 Stopping the machine.............................................. 30
11.2 Start | stop the CM2 PRO GXV engine ..................................... 31
11.2.1 Starting the engine ................................................. 31
11.2.2 Starter cord.......................................................... 31
11.3 Running-in period ............................................................. 32
11.4 Short engine running time ................................................... 32
11.5 Functional overview .......................................................... 33
12 Attachments..... ........................................................................ 36
12.1 Attachment of the equipment .............................................. 37
12.1.1 Regular lubrication of the equipment lock ..................... 38
12.1.2 Floating position .................................................... 38
13 Maintenance and servicing ............................................................ 39
13.1 General.. ....................................................................... 39
13.2 Table of regular servicing.................................................... 41
13.3 Screw connections ............................................................ 42
13.4 Tensioning/loosening the steering roller chain........................... 43
13.4.1 Version with turnbuckle ........................................... 43
13.4.2 Version with rollers................................................. 43
13.5 Tensioning/loosening the engine V-belt ................................... 44
13.6 Changing the gear oil. ........................................................ 45
13.7 Procedures after maintenance .............................................. 47
13.8 Notes regarding maintenance work ........................................ 47
13.9 Documentary list .............................................................. 47
14 Residual risks........ .................................................................... 48
15 Storage conditions...................................................................... 50
16 Troubleshooting....... .................................................................. 51
17 After operation.. ....................................................................... 52
17.1 Dismantling / Disposal........................................................ 52
18 Warranty policy.. ....................................................................... 53
19 Overview of wear parts ................................................................ 56
20 Spare part lists.... ...................................................................... 57
20.1 CM2 PRO Honda GXV 340 .................................................... 57
20.1.1 Overview of lters and spark plugs .............................. 58
20.1.2 Engine plate assembly ............................................. 59
20.1.3 Hydraulic pump assembly ......................................... 61
20.1.4 Throttle linkage assembly......................................... 62
20.1.5 Transmission assembly ............................................. 63
Inhaltsverzeichnis

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Inhaltsverzeichnis
20.1.6 Base frame assembly ............................................. 64
20.1.7 Steering console assembly....................................... 65
20.1.8 Control valve with hydraulic hoses............................. 66
20.1.9 Rear axle assembly ............................................... 67
20.1.10 Lifting assembly ................................................... 68
20.1.11 Seat console assembly............................................ 69
20.1.12 Accelerator pedal ................................................. 70
20.2 CM2 Briggs & Stratton 2-cylinder ........................................... 71
20.2.1 Overview of lters and spark plugs ............................ 72
20.2.2 Engine panel assembly ........................................... 73
20.2.3 Hydraulic pump assembly........................................ 75
20.2.4 Briggs exhaust assembly ......................................... 76
20.2.5 Transmission assembly ........................................... 77
20.2.6 Base frame assembly ............................................. 78
20.2.7 Steering bracket assembly....................................... 79
20.2.8 Control valve with hydraulic hoses............................. 80
20.2.9 Rear axle assembly ............................................... 81
20.2.10 Lifting assembly ................................................... 82
20.2.11 Engine hood assembly ............................................ 83
20.2.12 Accelerator pedal assembly ..................................... 84
21 Plans and other informations ......................................................... 85
21.1 Hydraulic plan ................................................................. 85
22 List of guere..... ...................................................................... 86
23 Overview maintenance ................................................................ 87

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1 EC Declaration of Conformity
EC declaration of conformity in accordance with
Machinery Directive 2006/42/EC Annex II 1.A
The manufacturer / distributor::
Westermann GmbH & Co. KG
Schützenhof 23
D – 49716 Meppen
hereby declares that the following product
Product name: Cleanmeleon 2 PRO
Make: Westermann GmbH & Co. KG
Serial number: 59 _ _ _ _ Model / type description: CM2 PRO
Description: The Cleanmeleon 2 PRO is a self-propelled compact
work machine that does not fully comply with road
trac regulations. The machine allows the attachment
and use of various hydraulic implements.
The following additional EU directives have been applied:
The protection objectives of the EC Directive
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Low Voltage Directive 2006/95/EC
have been complied with.

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1 EG-Konformitätserklärung
The following harmonised standards were applied:
EN ISO 12100:2010 Safety of machinery - General principles for design -
Risk assessment and risk reduction
(ISO 12100:2010)
The following other technical specications were applied:
Name and address of the person authorised to compile the technical documen-
tation:
Westermann GmbH & CO. KG
Mr. Alfons Westermann Tel.: 05931 | 496 90 0
49716 Meppen URL: www.westermann-radialbesen.de
Location: 49716 Meppen
Date: 18 January 2018
_______________________________
(Signature))
Alfons Westermann Managing director

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2 Legal information
Issuer: Westermann GmbH & Co.KG
Publisher:
Westermann GmbH & CO. KG
Mr Alfons Westermann Phone: +49 (0) 5931 | 496 90 0
Schützenhof 23 Fax: +49 (0) 5931 | 496 90 99
Internet: http://www.westermann-radialbesen.de
Managing Director: Alfons Westermann
Form of organisation: Limited partnership
Location: 49716 Meppen
Commercial Register Osnabrück, HRA 100274
Personally liable partner:
Westermann Beteiligungs-GmbH,
HRB Osnabrück no. 100562,
UST-ID no.: 193643718,
Copyright notice:
The contents of this document are protected by copyright under German copyright law and inter-
national treaties.
All copyrights to the contents of this document are owned by UPAS GmbH unless and to the extent
that another author is expressly indicated or obviously recognisable.
The user is not granted or reserved any industrial property rights, rights of use or other rights by the
provision of the contents. The user is prohibited from registering rights of any kind for the know-how
or parts thereof.
The passing on, transfer and other dissemination of the contents of this document to third parties,
the making of copies, duplicates and other reproductions as well as the utilization and other use –
even in part – are prohibited without the prior, express and written consent of the author, unless and
insofar as mandatory statutory provisions permit such use.
Infringements against copyright are illegal, according to §§ 106 . Copyright Act and grant the hol-
ders of copyrights claims for injunctive relief and damages.
Subject to change:
The Westermann GmbH & Co. KG reserves the right to change this document and the subject matter
described therein at any time without prior notice, in particular to improve and expand it, provided
and insofar as contractual agreements or legal requirements do not conict with this.

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3 Important general information
3.1 Scope of supply
The operating manual is part of the working equipment and must be
kept accessible in the immediate vicinity of the machine at all times.
The operating manual contains important information for safe and ef-
fective operation of the machine. Therefore, the operator must read
and understand this operating manual carefully.
The basic requirement for safe working is compliance with all safety
instructions and operating procedures given in this operating manual.
The local accident prevention regulations and general safety regulati-
ons for the specific application must also be observed.
The provided supplier documentation for the installed components
must also be observed.
The illustrations are provided for basic understanding and may deviate
from the actual design.
The manufacturer assumes no liability for damage due to non-obser-
vance of the operating manual, improper use, improperly performed
maintenance or repairs, unauthorised modifications, technical modi-
fications and use of unauthorised spare parts.

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3 Important general information
3.2 Conventions
3.2.1 Symbols and signal words
Symbol / signal word Meaning
Indicates the handling and eects of the safety
information.
Alerts you to a dangerous situation that, if not
avoided, will result in death or serious injury.
Alerts you to a dangerous situation that, if not
avoided, may result in death or serious injury.
Alerts you to a dangerous situation that, if not
avoided, may result in minor or moderate injury.
Indicates possible damage to property and other
important information.
DANGER
!
NOTICE
WARNING
!
CAUTION
!

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3 Important general information
3.2.2 Pictogram overview
The safety notes within these operating instructions, which may endanger
persons and the machine if not observed, are specically marked by the
following pictograms.
Pictogram Meaning
General warning sign
Warning of danger of falling
Warning of automatic startup
Warning of counter-rotating rollers (danger of
being drawn in)
Warning of harmful or irritating substances
Warning of toxic substances
Warning of hand injury
Warning of hot surface
Warning of danger of crushing
Warning of danger of slipping
Warning of electrical voltage
Warning of obstacles on the ground
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