Wenglor PNBC Series Manuel utilisateur

PNBCxxx

High-Performance Distance Sensors

Operating Instructions

Available as PDF ﬁle only

Version: 1.1.0

Revision level: 19.07.2017

www.wenglor.com

Table of Contents

1. Use for Intended Purpose 4

2. Safety Precautions 4

2.1. Safety Precautions 4

2.2. Laser/LED Warnings 4

3. EC Declaration of Conformity 5

4. Technical Data 6

4.1. Measuring rate 8

4.2. Wiring Diagram 9

4.3. Housing Dimensions 10

4.4. Control Panel 12

4.5. Complementary Products 12

5. System Overview 13

6. Installation Instructions 14

6.1. Default Settings 15

7. Initial Start-Up 15

8. Function Descriptions 16

8.1. Evaluation method 17

8.1.1. Center of Gravity (Cog) 17

8.1.2. Edge Evaluation 17

8.2. Measuring Accuracy and Error Inﬂuence 18

8.2.1. Calibration Report 18

8.2.2. Surface Material 19

8.2.3. Surface Damage on the Object to be Measured 19

8.2.4. Extraneous Light 19

8.2.5. Changes in Remission 19

8.2.6. Dependence of Measurement on Angle 19

9. Settings 20

9.1. Page Layout (website) 22

9.2. Device Settings (website) 23

9.3. I/O Settings (website) 24

10. Maintenance Instructions 26

11. Proper Disposal 26

12. Appendix 27

12.1. Change Index, Operating Instructions 27

1. Use for Intended Purpose

This wenglor product is intended for use in accordance with the following functional principle:

High-Performance Distance Sensors

This product group includes high-performance sensors for measuring distance, which function in accordance

with various principles in scanning mode operation. High-Performance Distance Sensors are especially fast or

accurate, or have large working ranges. They’re extremely well suited for demanding applications. Even black

and glossy objects can be reliably detected. Ethernet technology is integrated into selected sensors.

2. Safety Precautions

2.1. Safety Precautions

• These instructions are an integral part of the product and must be kept on hand for the entire duration of

its service life.

• Read the operating instructions carefully before using the product.

• Installation, initial start-up and maintenance of the product may only be carried out by qualified personnel.

• Tampering with or modifying the product is impermissible.

• Protect the product from contamination during initial start-up.

• Not a safety component in accordance with the EU machinery directive

2.2. Laser/LED Warnings

Laser Class 2 (EN 60825-1)

Applicable standards and safety regulations must be observed.

The accompanying laser warnings must be attached.

Do not look into the laser beam.

Caution: Use of control and/or adjusting devices other than those speciﬁed here, as well as the execution of

other procedures, may result in hazardous exposure to laser radiation.

LASER RADIATION

DO NOT STARE INTO BEAM

Complies with 21 CFR

1040.10 and 1040.11 except

for deviations pursuant to Laser

Notice No. 50, July 2001

CLASS 2 LASER PRODUCT

CAUTION

LASER RADIATION -

DO NOT STARE INTO BEAM

CAUTION

Conforme aux règlements

21CFR 1040.10 et 1040.11

sauf pour les dérogations selon

l'avis sur les dispositifs

laser n° 50, juillet 2001

CLASS 2 LASER PRODUCT

LASER RADIATION

DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

EN60825-1: 2007

Po<1mW, λ= 620-690 nm

LASERSTRAHLUNG

NICHT IN DEN STRAHL BLICKEN

LASER KLASSE 2

EN60825-1: 2007

Po<1mW, λ=620 –690nm

Laser Class 2

EN60825-1

3. EC Declaration of Conformity

The EC declaration of conformity can be found on our website at www.wenglor.com in the product’s separate

download area.

RoHS

4. Technical Data

PNBC001 PNBC002 PNBC003 PNBC004

Optical Characteristics

Working range [mm] 20…24 25…35 40 to 60 58 to 108

Measuring range 4 mm 10 mm 20 mm 50 mm

Resolution 0.06 µm 0.15 µm 0.3 µm 0.8 µm

Linearity error 2 µm 5 µm 10 µm 25 µm

Type of Light Laser (red) Laser (red) Laser (red) Laser (red)

Wavelength 658 nm 658 nm 658 nm 658 nm

Service life

(ambient temp. = +25° C) 100,000 hours 100,000 hours 100,000 hours 100,000 hours

Laser class (EN 60825-1) 2 2 2 2

Max. allowable extraneous light 10,000 lux 10,000 lux 10,000 lux 10,000 lux

Spot diameter < 0.15 mm < 0.20 mm < 0.25 mm < 0.35 mm

Electrical Characteristics

Supply power 10 to 30 V DC 10 to 30 V DC 10 to 30 V DC 10 to 30 V DC

Current consumption (operat-

ing voltage = 24 V) 280 mA 280 mA 280 mA 280 mA

Switching frequency 15 kHz 15 kHz 15 kHz 15 kHz

Response time <33 µs <33 µs <33 µs <33 µs

Output rate 10...30000/s 10...30000/s 10...30000/s 10...30000/s

Temperature drift 0.2 µm/K 0.5 µm/K 1 µm/K 2.5 µm/K

Temperature range –10 to 40° C –10 to 40° C –10 to 40° C –10 to 40° C

Storage temperature –20 to 70° C –20 to 70° C –20 to 70° C –20 to 70° C

Number of switching outputs 4 4 4 4

Voltage drop at switching

output < 1.5 V < 1.5 V < 1.5 V < 1.5 V

Switching output switching

current 100 mA 100 mA 100 mA 100 mA

Can be switched to NC or NO

operation Yes Yes Yes Yes

PNP / NPN / push-pull Yes Yes Yes Yes

Analog output 0 to 10 V/4 to 20 mA 0 to 10 V/4 to 20 mA 0 to 10 V/4 to 20 mA 0 to 10 V/4 to 20 mA

Short-circuit proof Ye s Ye s Ye s Ye s

Reverse polarity protected Yes Yes Yes Yes

Overload Protection Yes Yes Yes Yes

Teach-in-Modus VT/FT VT/FT VT/FT VT/FT

Interface Ethernet TCP/IP Ethernet TCP/IP Ethernet TCP/IP Ethernet TCP/IP

Transmission speed 100 Mbit/s 100 Mbit/s 100 Mbit/s 100 Mbit/s

Protection class III III III III

Webserver Yes Yes Yes Yes

Mechanical Characteristics

Setting method Teach-in Teach-in Teach-in Teach-in

Housing material Aluminum Aluminum Aluminum Aluminum

Protection IP 67 IP 67 IP 67 IP 67

Connector type M12×1, 8-pin M12×1, 8-pin M12×1, 8-pin M12×1, 8-pin

Ethernet connector type M12× 1, 4-pin M12×1, 4-pin M12×1, 4-pin M12×1, 4-pin

Lens cover Glass Glass Glass Glass

PNBC005 PNBC006 PNBC007 PNBC008

Optical Characteristics

Working range [mm] 90…190 200…400 250…650 200…1000

Measuring range 100 mm 200 mm 400 mm 800 mm

Resolution 1.5 µm 3.1 µm 6.1 µm 12.2 µm

Linearity error 50 µm 100 µm 200 µm 375 µm

Type of Light Laser (red) Laser (red) Laser (red) Laser (red)

Wavelength 658 nm 658 nm 658 nm 658 nm

Service life (ambient temp. =

+25° C) 100,000 hours 100,000 hours 100,000 hours 100,000 hours

Laser class (EN 60825-1) 2 2 2 2

Max. allowable extraneous light 10,000 lux 10,000 lux 10,000 lux 10,000 lux

Spot diameter < 0.75 mm < 0.90 mm < 1.20 mm < 1.60 mm

Electrical Characteristics

Supply power 10 to 30 V DC 10 to 30 V DC 10 to 30 V DC 10 to 30 V DC

Current consumption (operat-

ing voltage = 24 V) 280 mA 280 mA 280 mA 280 mA

Switching frequency 15 kHz 15 kHz 15 kHz 15 kHz

Response time <33 µs <33 µs <33 µs <33 µs

Output rate 10...30000/s 10...30000/s 10...30000/s 10...30000/s

Temperature drift 5 µm/K 10 µm/K 20 µm/K 37.5 µm/K

Temperature range –10 to 40° C –10 to 40° C –10 to 40° C –10 to 40° C

Storage temperature –20 to 70° C –20 to 70° C –20 to 70° C –20 to 70° C

Number of switching outputs 4 4 4 4

Voltage drop at switching

output < 1.5 V < 1.5 V < 1.5 V < 1.5 V

Switching output switching

current 100 mA 100 mA 100 mA 100 mA

Can be switched to NC or NO

operation Yes Yes Yes Yes

PNP / NPN / push-pull Yes Yes Yes Yes

Analog output 0 to 10 V/4 to 20 mA 0 to 10 V/4 to 20 mA 0 to 10 V/4 to 20 mA 0 to 10 V/4 to 20 mA

Short-circuit proof Ye s Ye s Ye s Ye s

Reverse polarity protected Yes Yes Yes Yes

Overload Protection Yes Yes Yes Yes

Teach-in-Modus VT/FT VT/FT VT/FT VT/FT

Interface Ethernet TCP/IP Ethernet TCP/IP Ethernet TCP/IP Ethernet TCP/IP

Transmission speed 100 Mbit/s 100 Mbit/s 100 Mbit/s 100 Mbit/s

Protection class III III III III

Webserver Yes Yes Yes Yes

Mechanical Characteristics

Setting method Teach-in Teach-in Teach-in Teach-in

Housing material Aluminum Aluminum Aluminum Aluminum

Protection IP67 IP67 IP67 IP67

Connector type M12×1, 8-pin M12×1, 8-pin M12×1, 8-pin M12×1, 8-pin

Ethernet connector type M12×1, 4-pin M12×1, 4-pin M12×1, 4-pin M12×1, 4-pin

Lens cover Glass Glass Glass Glass

4.1. Measuring rate

Determination of the measuring rate on various surfaces with an angle of incidence of 90°

PNBC001 PNBC002 PNBC003 PNBC004

Object color

white 30 kHz 30 kHz 30 kHz 30 kHz

gray 30 kHz 30 kHz 30 kHz 30 kHz

black 1 kHz 27 kHz 27 kHz 12 kHz

PNBC005 PNBC006 PNBC007 PNBC008

Object color

white 30 kHz 30 kHz 25 kHz 25 kHz

gray 30 kHz 30 kHz 20 kHz 18 kHz

black 12 kHz 10 kHz 6 kHz 5 kHz

Values measured on OPTEKA Digital Color & White Balance Grey Card Set

Degree of remission: white: 90%

gray: 18%

black: 6%

NOTE!

These are typical measured values which may vary depending

on surface characteristics and angle of incidence.

4.2. Wiring Diagram

134

Legend

Wire Colors according to

DIN IEC 757

Platinum measuring resistor

not connected

Test Input

Test Input inverted

Trigger Input

Analog Output

Ground for the Analog Output

Block Discharge

Valve Output

Valve Control Output +

Valve Control Output 0 V

Synchronization

Receiver-Line

Emitter-Line

Grounding

Switching Distance Reduction

Ethernet Receive Path

Ethernet Send Path

Interfaces-Bus A(+)/B(–)

Emitted Light disengageable

Magnet activation

Input confirmation

Contactor Monitoring

Encoder A/A (TTL)

Encoder B/B (TTL)

Black

Brown

Red

Orange

Yellow

Green

Blue

Violet

Grey

White

Pink

Green/Yellow

Supply Voltage +

Supply Voltage 0 V

Supply Voltage (AC Voltage)

Switching Output (NO)

Switching Output (NC)

Contamination/Error Output (NO)

Contamination/Error Output (NC)

Input (analog or digital)

Teach Input

Time Delay (activation)

Shielding

Interface Receive Path

Interface Send Path

Ready

Ground

Clock

Output/Input programmable

Power over Ethernet

Safety Input

Safety Output

Signal Output

Ethernet Gigabit bidirect. data line (A-D)

Encoder 0-pulse 0-0 (TTL)

Encoder A

Encoder B

Digital output MIN

Digital output MAX

Digital output OK

Synchronization In

Synchronization OUT

Brightness output

Maintenance

004

4.3. Housing Dimensions

PNBC001

1 = Emitter Diode

2 = Receiving Diode

3 = Bearing Surface with M4

on Both Sides

PNBC002

1 = Emitter Diode

2 = Receiving Diode

3 = Bearing Surface with M4

on Both Sides

PNBC003

1 = Emitter Diode

2 = Receiving Diode

3 = Bearing Surface with M4

on Both Sides

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