WEISS TS 002 E Manuel utilisateur
Operating Instructions
Control card TS002
Control card TS003
Control card TS004
980-200117001 / EN 11/2007
Technology that inspires
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This documentation is copyright-protected. Duplication (even of extracts) is not permitted without the prior written
consent of WEISS GmbH.
WEISS GmbH reserves the right to make alterations to this documentation (also without prior notice).
WEISS GmbH is not liable for any technical or printing errors in this document. We accept no liability for damages
directly or indirectly related to the provision or use of this documentation.
This does not include damages arising from death, personal injury or damage to health or to such damages resulting
from a grossly negligent or deliberate infringement of obligations.
Release: November 2007
Copyright: WEISS GmbH Sondermaschinentechnik
Siemensstraße 17
D-74722 Buchen/Odw.
Tel.: +49 (0)6281/5208-0
Internet: www.weiss-gmbh.de
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Table of Contents
1 Safety Instructions 4
1.1 Safety and application instructions 4
2 Controlling with the Electronic Control Card TS004 E 7
3 Technical Data 8
3.1 General specications 8
3.2 Terminal connection 9
4 Description of the Inputs and Outputs 10
4.1 Inputs 10
4.2 Outputs 12
5 Operating Controls 13
6 Installation Instructions 15
6.1 Card holder 15
6.2 Terminal PCB 15
6.3 Built-in housing 15
7 Wiring 17
7.1 Circuit diagram 17
7.2 Motor line 17
8 Trouble Shooting and Fault Finding 18
8.1 Trouble shooting 18
8.2 Fault report 18
9 Manufacturers Declaration 19
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1. Safety instructions
1.1 Safety and application instructions
Validity:
These instructions apply to control cards in the model series:
TS 002 E
TS 003 E
TS 004 E
Symbols:
Warnings are emphasised by a safety symbol and are shown as follows depending on the degree of risk:
Importance of the operating instructions:
This manual contains important information for working safely with the control card. It contains safety instructions which
must be observed as well as information necessary for trouble-free operation. The operating instructions must be kept
with the device. It must be ensured that all persons who work at the device have access to the operating instructions at
all times.
In addition to the operating instructions for the control card, the operating instructions for the indexing table and the
operating regulations subject to the labour protection laws must also be provided.
The operating instructions must be kept in a safe place for further use and must be passed on to every subsequent
owner, user and end customer.
The indexing table with the control card may only be started up when the whole machine and control system, in
particularly the safety system, correspond to the machinery directive 98/37/EC.
Target group:
The operating instructions are aimed at persons who are involved in the planning, installation, starting-up, and
maintenance of the system and who have the qualifications and know-how appropriate for this work. Qualified personnel
are persons who have the necessary qualifications and who are familiar with the execution of the work cited above and
the operation of the system. All work in other areas such as transport, storage and disposal must be carried out by persons
with the appropriate training.
Danger!
Imminent danger. Fatal injury, death or substantial material damage can be
caused if the appropriate safety measures are not taken!
Warning!
Minor injuries may occur if the appropriate safety measures are not taken.
Electrical hazard
Warning against hazardous voltage
Useful information
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Danger!
In the case of inappropriate usage, incorrect installation or operation, there is a
risk of serious personal injury or material damage.
Warning!
Depending on the type, some of the components (e.g. motor) may have hot
surfaces during operation. Operating temperatures > 60 °C (> 140 °F) can occur.
Skin contact will cause burns.
Control and power connections may be carrying voltage even if the motor is
standing still. Never connect or disconnect the electrical connections of the
device when it is live.
General:
Prior to installation and starting up, please carefully read and observe all safety instructions, technical documentation and
connection data accordingly. National accident prevention regulations and all internal company regulations must be
observed.
Never install or operate damaged products.
The device must be installed in accordance with these regulations.
The control card must be protected against impermissible use. It contains components which are electrostatically
sensitive and which can easily be damaged by incorrect handling. Electrical components may not be damaged
mechanically or destroyed (possible health risk).
WEISS devices conform to the relevant VDE regulations. The VDE regulations must also be observed in the case of
modification or extension of the devices.
This documentation contains instructions for an installation in accordance with the EMC regulations. Compliance with
the limit values stipulated by EMC legislation is the responsibility of the manufacturer of the system or machine.
Unauthorised alterations and the use of spare parts and additional devices which are not recommended by the
manufacturer can cause personal injury or damage to the mechanism and the control system.
Before switching on the control card you must ensure that the motor housing is correctly earthed (PE rail).
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EMERGENCY STOP:
Suitable protective devices in accordance with EN 60204 Part 1 must be used.
Danger!
Adequate protective devices, e.g. covers, protective grids, light curtains or
step sensors must be installed for operation in order to protect the operating
personnel from injury by the rotary indexing table.
In the case of an EMERGENCY STOP the motor line must be reliably interrupted in order to stop the supply of energy and
to ensure protection against unintentional re-starting. Interruption of the terminal “2“ (RESET) alone is not sufficient, as
these terminals require a functioning circuit.
In the case of an EMERGENCY STOP, interrupt the following lines:
- Motor line between the contactor and the motor
- Terminal “2“ (RESET/STOP) on the control card
Designated use:
This device is designed for industrial and commercial systems and conforms to the valid standards and regulations. All of
the instructions regarding technical data and the permissible conditions at the place of installation must be observed.
This device is a component for installation in machines. Start-up (start of designated operation) is not permitted until it
has been established that the machine is in conformance with the EMC directive 89/336/EEC and the end product is in
conformance with the machinery directive 89/37/EC.
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2. Controlling with the electronic control card TS004 E
We provide this electronic control card for use in controlling our cam indexing tables (TC, TR and TS). This card monitors
the operation of the indexing table and also allows you to optimize the indexing time. The card provides for manual
operation as well as independent contol by your main PLC.
The indexing table is equipped with a control cam on the drive curve and a sensor. The sensor signals as soon as the
table is in the locked position. The control card will then stop the motor and signal to the main PLC.
The motor is stopped after a delay time which is set at the turn switch. This allows the drive to proceed to an ideal
starting position for the next cycle.
The drive must come to a standstill within the locking phase. This is monitored by the control card and in the event of an
error, reported as a fault (“Position overrun“). If this fault occurs, all processing stations must be immediately reset and the
motor voltage supply shut down, as the indexing table is not in the locked position (risk of crash).
The TS002 has been constantly upgraded. As of version TS003 the brake is controlled on a time-optimised basis and it
was possible to substantially reduce wear on the brake. As of version TS004 the motor temperature is monitored by a
temperature switch.
The control card remains downwards compatible, therefore in the event of replacement an earlier version can be
exchanged with the new TS004.
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3. Technical data
3.1 General Specications
Operating voltage 24V DC +/- 10%
Power consumption typ. 40mA (without 24 V brake)
Power consumption brake 1.0 to 2.0 DC (depending on type)
Digital inputs Level: LOW: 0V to 5V
HIGH: 15V to 30V
Input current: 6mA
Digital outputs Output current: 100 mA (outputs: 4, 6, 7, 8, 9, 10)
Output current: 2.0 A (outputs: C, D, E)
EMV according to EC directive 89/336/EEC
Applicable harmonised standards:
EN 61 000-3 (harmonic current emissions)
EN 61 000-4 (disturbance immunity)
EN 55014-1 (interference emission)
Permitted temperature ranges Storage: -25 °C to 55 °C (-13 °F to 135 °F)
Operation: 0 °C to 40 °C (-32 °F to 104 °F)
Humidity 5 to 95%, without condensation
Dimensions Eurocard: 100 x 160mm
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3.2 Terminal connection
Terminal Function Level Comment Multipoint plug, 32-pin
+ +24V Supply voltage 3/4/A/B
- GND (OV) Supply voltage 1/2/A/B
1 Rotation direction LOW CW
HIGH CCW
Input 24V 26A
2 Enable
(RESET/Stop)
LOW: - Disable
- Reset Alarm
HIGH: ENABLE
Input 24V 19A
3 Start“edge“ rising edge Input 24V 18A
4 Automatic Output 24V/100mA 16B
5 additional stop Log. “1“ activ Input 24V 18B
6 Alarm: Position overrun Output 24V/100mA 10B
7 Alarm: Drive time timeout
Motor overload
Output 24V/100mA 10A
8 Sum of alarms Output 24V/100mA 9A/B
9 Start permitted Output 24V/100mA 8B
10 Table in position Output 24V/100mA
Output 24V/100mA
8A
C Motor contactor “Forward“ Output 24V/2A 5A/B
D Brake Output 24V/2A 6A/B
E Motor contactor “Backward“ Output 24V/2A 14A/B
F Limit switch Log. “1“ activ Input 24V 15B
G Release brake Log. “1“ activ Input 24V 15A
H Start “level“ Log. “1“ activ Input 24V 17B
T Temperature sensor Log. “0“ activ Input 24V 17A
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4. Description of inputs and outputs
4.1 Inputs
Terminal 1: Rotation direction
LOW Direction of rotation CW (right)
HIGH Direction of rotation CCW (left)
The signal must appear on the rising/leading edge of cam and the direction of rotation must be determined
(Output“C“ or“E“).
Terminal 2: Enable (RESET/Stop)
It is absolutely necessary to wire this input.
LOW - Disable (Motor STOP)
- Reset Alarm
HIGH Enable
At LOW all drive movements are locked (including manual mode).
Outputs“C“ and “E“ (motor contactor) and output “D“ (brake) are switched off immediately.
Danger!
Input “Terminal 2“ on the control card alone does not full the requirements
for the specication of EMERGENCY STOP and door circuits as it requires a
functioning wiring. In order to achieve the full EMERGENCY STOP functionality,
“Terminal 2“ and the motor line must be interrupted.
Terminal 3: Start (edge triggered)
A LOW/HIGH edge starts a complete cycle. The start impulse must have a minimum width of 20 msec. A permanent
signal will not trigger a new start.
The jumper“N-2H“ must be inserted on the left. The terminal “H“ has no effect.
Terminal 5: Stop
A HIGH level causes suppression of the start signal and an interruption of the drive movement.
Terminal “F“: Sensor
The connection of the sensor to the rotary indexing table. It signals when the cam has been reached and triggers a
motor STOP.
Ce manuel convient aux modèles suivants
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