Weidemann Basic line 4080T Manuel utilisateur

Operator’s Manual

Telescopic wheel loader

4080T

Basic Line

Vehicle model RL60T-00

Material number 1000408123

Version 1.1

Date 05/2019

Language [en] 1000408123

worldwide.

This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or

translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.

Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of

WeidemannGmbH.

Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-

tion.

WeidemannGmbH keeps abreast of the latest technical developments and constantly improve their products. For

this reason, we may from time to time need to make changes to figures and descriptions in this documentation

that do not reflect products that have already been delivered and that will not be implemented on these machines.

The cover features the machine with (optional) special equipment.

Responsibility for errors or omissions not accepted.

WeidemannGmbH

Mühlhäuser Weg 45-49

34519 Diemelsee, Germany

www.weidemann.de

Printed in Germany

Table of Content

iii

[en] | 05/2019 | 1000408123 | 4080T Basic Line | Operator’s Manual

Table of Content

1 Declaration of Conformity

2 Preface

2.1 Operator’s manual ............................................................................................................................ 9

2.2 Warranty and liability ...................................................................................................................... 13

3 Usage

3.1 Use of the vehicle ........................................................................................................................... 14

3.2 Limits of the vehicle ........................................................................................................................ 16

4 Safety

4.1 Safety symbols and signal words ................................................................................................... 20

4.2 Qualification of operating personnel ............................................................................................... 21

4.3 Conduct .......................................................................................................................................... 22

4.4 Operating ........................................................................................................................................ 23

4.5 Lifting gear applications .................................................................................................................. 26

4.6 Trailer operation.............................................................................................................................. 28

4.7 Operation of attachments ............................................................................................................... 28

4.8 Towing, loading and transporting.................................................................................................... 30

4.9 Maintenance ................................................................................................................................... 32

4.10 Measures for avoiding risks ............................................................................................................ 34

5 Description of the vehicle

5.1 Vehicle from outside ....................................................................................................................... 39

5.2 Brief description of the vehicle........................................................................................................ 39

5.3 Operating elements at the operator station .................................................................................... 44

5.4 Attachments for the vehicle ............................................................................................................ 51

5.5 Type plates and stickers ................................................................................................................. 63

6 Commissioning

6.1 Boarding and disembarking ............................................................................................................ 75

6.2 Setting up the operator station........................................................................................................ 79

6.3 Indications in the display................................................................................................................. 88

6.4 Warning lights and control lights..................................................................................................... 92

6.5 Commissioning the vehicle ............................................................................................................. 95

7 Operation

7.1 Braking the vehicle ....................................................................................................................... 104

7.2 Steering the vehicle ...................................................................................................................... 106

7.3 Driving the vehicle ........................................................................................................................ 107

7.4 Driving with a trailer ...................................................................................................................... 113

7.5 Operating the lighting and signal system...................................................................................... 116

7.6 Operating the window wiper ......................................................................................................... 120

7.7 Operating the heating, ventilation and air conditioning system .................................................... 121

7.8 Working with the vehicle ............................................................................................................... 123

Table of Content

iv Operator’s Manual | 4080T Basic Line | 1000408123 | 05/2019 | [en]

7.9 Operating the front hydraulic connections .................................................................................... 136

7.10 Operating the rear hydraulic connections ..................................................................................... 142

7.11 Operating electrical functions ....................................................................................................... 146

7.12 Working with attachments............................................................................................................. 148

8 Transportation

8.1 Towing the vehicle ........................................................................................................................ 162

8.2 Loading the vehicle....................................................................................................................... 167

8.3 Transporting the vehicle ............................................................................................................... 172

9 Maintenance

9.1 Safety instructions for maintenance.............................................................................................. 175

9.2 Daily and weekly maintenance ..................................................................................................... 178

9.3 Maintenance accesses on the vehicle .......................................................................................... 179

9.4 Performing a visual inspection...................................................................................................... 182

9.5 Tables for operating materials and filling quantities...................................................................... 183

9.6 Checking fill levels ........................................................................................................................ 184

9.7 Lubricating the vehicle and attachment ........................................................................................ 195

9.8 Cleaning and maintaining vehicle ................................................................................................. 200

9.9 Brake system maintenance .......................................................................................................... 206

9.10 Steering system maintenance ...................................................................................................... 207

9.11 Electrical system maintenance ..................................................................................................... 208

9.12 Working hydraulics maintenance.................................................................................................. 210

9.13 Engine maintenance ..................................................................................................................... 211

9.14 Exhaust gas aftertreatment system .............................................................................................. 212

9.15 Cab maintenance.......................................................................................................................... 220

9.16 Tire maintenance .......................................................................................................................... 222

9.17 After daily and weekly maintenance ............................................................................................. 224

10 Malfunctions

10.1 Faults, causes, remedy................................................................................................................. 225

10.2 Fault indications on the display..................................................................................................... 227

11 Decommissioning

11.1 Temporary decommissioning........................................................................................................ 231

11.2 Permanent decommissioning ....................................................................................................... 232

12 Technical data

12.1 Dimensions ................................................................................................................................... 234

12.2 Weights......................................................................................................................................... 235

12.3 Engine........................................................................................................................................... 237

12.4 Electrical system........................................................................................................................... 238

12.5 Drive system ................................................................................................................................. 240

12.6 Hydraulics ..................................................................................................................................... 241

12.7 Emissions...................................................................................................................................... 242

Table of Content

[en] | 05/2019 | 1000408123 | 4080T Basic Line | Operator’s Manual

Index .........................................................................................................................................................244

Table of Content

vi Operator’s Manual | 4080T Basic Line | 1000408123 | 05/2019 | [en]

Manufacturer

Weidemann GmbH, Mühlhäuser Weg 45-49, 34519 Diemelsee, Germany

Product

Vehicle designation

Type/Version

Trade name

Chassis number

Power kW at rated speed min

-1

Measured sound power level dB(A)

Guaranteed sound power level dB(A)

Conformity assessment procedure

In accordance with 2000/14/EC Annex VIII

Office named in the procedure

Europäisch notifzierte Stelle, Kenn-Nr. 0515 DGUV Test, Prüf- und Zertifizierungsstelle,

Fachbereich Bauwesen

Landsberger Straße 309, 80687 München, Germany

Directives and standards applied

DIN EN 474-1 and 3

Authorised representative for the compilation of the technical file

Jolanthe Wydra, secretary to the head of technology

Weidemann GmbH

Mühlhäuser We

45-49

34519 Diemelsee

Germany

Diemelsee-Flechtdorf,

Bernd Apfelbeck

Director

Wheel Loader

We hereby declare that this product satisfiesthe relevant provisions of these Directives:

Translation of the Original Declaration of Conformity

2006/42/EG, 2000/14/EG, 2014/30/EU, DIN EN ISO 12100 and

EC Declaration of Conformity

COPY

Preface

Operator’s manual 2.1

[en] | 05/2019 | 1000408123 | 4080T Basic Line | Operator’s Manual

2Preface

2.1 Operator’s manual

2.1.1 Information on this operator’s manual

• This operator's manual is only valid for the vehicles listed on the title

page.

• The operator's manual provides information on the use, settings, op-

eration and maintenance of the vehicle, including different attach-

ments approved for the vehicle. The operator's manual is therefore in-

tended for the operator and the operating company.

• This operator's manual also includes descriptions of additional equip-

ment and options. These sections are not marked separately . The

scope of description in the operator's manual can therefore deviate

from the actual equipment present on your vehicle without a claim for

retrofitting being able to be derived from this.

• The operator's manual and any amendments form part of the vehicle

and must always be available at the place of use of the vehicle .

• Store this operator’s manual in the place provided for this in or on the

vehicle.

• Immediately replace an incomplete or illegible operator's manual with

a new one.

• In addition to the operator’s manual, observe statutory, generally ap-

plicable and other binding regulations on accident prevention and en-

vironmental protection.

• The manufacturer constantly keeps abreast of the latest technical de-

velopments and constantly improve its products. For this reason, we

may from time to time need to make changes to figures and descrip-

tions in this documentation that do not reflect products that have

already been delivered and that will not be implemented on these

vehicles.

• Technical specifications, dimensions and weights are not binding and

correspond to the state at the time of printing. Responsibility for er-

rors or omissions not accepted.

• The specifications "left" and "right" in the descriptions always refer to

the vehicle in the travel direction.

• For further questions about the vehicle and the operator’s manual,

please contact your service partner at any time.

Preface

2.1 Operator’s manual

10 Operator’s Manual | 4080T Basic Line | 1000408123 | 05/2019 | [en]

2.1.2 Storing the operator’s manual

Fig.1: Storage location for the oper-

ator’s manual

The operator’s manual and any supplements are part of the vehicle and

must be available to the operator at all times. The vehicle is equipped

with a storage location for the operator’s manual.

The storage location is a position A in the cab.

2.1.3 Understanding these instructions

This section helps to understand the operator’s manual and the illustra-

tions used therein.

Target group

On the one hand, this operator’s manual is intended for the operating per-

sonnel of the vehicle. It describes the operating activities that must be

read in order to operate the vehicle safely and efficiently.

On the other hand, this operator’s manual is intended for the operating

company of the vehicle. It provides him with the necessary information to

ensure safe working conditions for the personnel deployed and, if neces-

sary, to take measures to protect the operating personnel.

This operator’s manual is also intended for the maintenance personnel of

the vehicle. Only maintenance work that may be carried out by the oper-

ator is described. Work that is not described must not be carried out. For

all other activities, contact the service partner or an authorized service

center.

Explanation of symbols

Symbol Explanation

1., 2., 3… Indicates an activity. The sequence of the steps must be observed.

⇨Indicates a result or an intermediate result of an action.

✓Indicates prerequisites that must be established for the activity.

● Indicates a list, e.g. if several components are named one after the other.

- Indicates a sub-list, e.g. if components consist of further components

Identifies a position, usually a component or control element, in a graphic. The numbering

may be sequential or in Roman numerals.

1; AIndicates the naming of components in explanatory texts. It is identical with the adjacent po-

sitions in the illustrations.

III

Indicates a direction of movement or different positions for switches.

► Indicates the avoidance of hazards in warning notices.

[▸52] Indicates a cross-reference in tables. Here e.g. reference to page 52

Table des matières

Autres manuels Weidemann Chargeuse compacte

Weidemann

Weidemann Hoftrac 1190e Manuel utilisateur

Manuels Chargeuse compacte populaires d'autres marques

Toyota

Toyota FORKLIFT 5FGIO Series Manuel utilisateur

Toro

Toro TX 427 Manuel de l'opérateur

Kubota

Kubota B2601 Manuel utilisateur

Allis-Chalmers

Allis-Chalmers TL-16 Manuel utilisateur

Noblelift

Noblelift ECL15B Series Manuel

Ballymore

Ballymore PLD PLUS Manuel

Toro

Toro 22911 Manuel utilisateur

Toro

Toro 22473 Manuel utilisateur

Tigercat

Tigercat 230C Manuel utilisateur

jcb

jcb 1CX Manuel utilisateur

RAMROD

RAMROD PRO 1330 Manuel utilisateur

Case

Case 521F Manuel utilisateur

RAMROD

RAMROD 950 Manuel utilisateur

Terex

Terex Genie GTH-4017 EX Manuel utilisateur

Toro

Toro TX 420 Manuel utilisateur

Barreto

Barreto 825TKL Manuel utilisateur

Komatsu

Komatsu GALEO WA450-5L Guide d'installation

Komatsu

Komatsu WA480-8 Manuel