WEICHAI WP12C500 Manuel utilisateur

公司资质

1ǃAfter the product equipped with Weichai diesel engine sold, the

sales contract information should be input to Weichai CRM system by the

dealer ˄or agent˅in time according to the requirements of Weichai, the

date of sale is the date of regulating finished for the diesel engine. If the

guarantee service of the engine is needed, the starting date of guarantee

should be according to the sales time stated in sales contract.

2ǃIf failure to input to sales contract, the purchase invoice should be

provided by user and the starting date of guarantee is the date stated in

invoices.

3ǃIf failure to input to sales contract and the purchase invoice can not

be provided by user, the starting date of guarantee should be as follows:

For the marine ˄generating˅engine set or single engine, the

guarantee starts from 1 month after they have been delivered from

Weichai warehouse.

4ǃSo as the loss which been caused by the dealer ˄or agent˅who

failed to input the sale contract in time according to the requirements of

Weichai, the dealer ˄or agent˅should bear the loss of users and related

responsibility.

Explanation for Starting Date of Engine Guarantee

Operation and Maintenance Manual and Service Manual

of WP12C Series Marine Diesel Engine

Special Attention

● In order to protect your legitimate right and interest, it is strictly forbidden

to remove the lead sealing of pump privately.

● Once the lead sealing of fuel injection pump is removed or adjusted, the

guarantee of our company becomes invalid.

● The fuel injection pump and fuel injector are precision units which can

not be disassembled by user, or the guarantee becomes invalid.

● The supercharger rotor shaft is precision high speed rotating unitˈit is

strictly forbidden to disassembling and collisionˈor the guarantee

becomes invalid.

● There are strict requirements on torque and turned angle for main

bearing bolt and connecting rod bolt of diesel engineˈloosening and

dismantling by user is forbidden, or the guarantee becomes invalid

● Each time before starting the diesel engine, check to see whether the

coolant is full and whether the engine oil is enough.

●Connecting rod bolt can be used only once and is not allowed to be

reused.

Before operating this diesel engine, the operator must

read carefully this operation manual.

Operation and Maintenance Manual and Service Manual

of WP12C Series Marine Diesel Engine

Operation and Maintenance Manual and Service Manual

of WP12C Series Marine Diesel Engine

Points for Attention

1. This diesel engine has been tested strictly in accordance with the test

stipulations before delivery from our company, and the throttle has been

limited by lead seal, it is not allowed to dismantle the lead seal for increas-

ing the diesel engine power at will. Or our company will not be responsible

for guarantee of repair, replacement and refund. Please pay your attention

to it.

2. The diesel engine operator must read carefully the operation and

maintenance manual, and strictly obey the operation and maintenance

procedures stipulated in the manual.

3. Before using a new engine, 50-hour test running should be done.

4. After the engine is started from cold state, the speed should be

increased slowly. It is forbidden to run the engine at high speed suddenly

and at idling for a long time. After running at high load, do not stop the

engine immediately, and run the engine at low speed and with no load for

5~10 min, and then stop the engine.

5. After the engine is stopped, if the environmental temperature is possible

to belower than 0? and no anti-freeze additive is used, the water in water

tank and in diesel engine should be drained off.

6. It is forbidden that the engine operates without air filter, so as to prevent

unfiltered air from entering into the cylinder.

7. The fuel and oil filled into the engine must be of specified brand and

filtered by strainer, and special clean containers should be used. The fuel

should be deposited for more than 72 hours.

8. Inspection and maintenance for electric system must be done by the

workers of mastering electric knowledge.

9. Preservation is conducted by WEICHAI POWER before ex-work for

prevention of rust and corrosion. Usually the preservation period of diesel

engine is one year. When the preservation period exceeds one year,

conduct inspection and adopt necessary supplementary measures.

Table of Contents

Outline drawing of WP12C marine diesel engine

//////////////////2

//////////////////////////////////////////2

1.1 Table for main technical parameters of WP12C marine diesel

engine

/////////////////////////////////////////////////////2

1.2 The characteristics of Weichai special oil

//////////////////////3

1.3 The difference between Weichai special oil and regular

engine oil

///////////////////////////////////////////////////4

1.4. Some commonly used special oil products of Weichai Power

///4

1.5. Weichai special oil for different engine models

////////////////5

1.6 How to choose appropriate viscosity

/////////////////////////5

2.1 Installation of Diesel Engine

/////////////////////////////////6

2.2 Installation of Air Inlet System

///////////////////////////////6

2.3 Installation of Exhaust System

//////////////////////////////6

2.4 Installation of Cooling System

///////////////////////////////6

2.5 Precautions for Installation of Diesel Engine Front

End Output

//////////////////////////////////////////!///////7

Table 1 Main technical parameters of WP12C

marine diesel engine

CHAPTER 2 PRECAUTIONS FOR INSTALLATION OF WP12C

SERIES MARINE DIESEL ENGINE

/////////////////////////////6

CHAPTER 3 MAINTENANCE AND SERVICE FOR WP12C SERIES

MARINE DIESEL ENGINE

/////////////////////////////////////8

3.1 Maintenance Period of WP12C Series Marine Diesel Engine

////8

3.2 Main Work to Be Done When Inspection and Maintenance of

Diesel Engine

////////////////////////////////////////////////8

3.3 Routine Maintenance of Diesel Engine

///////////////////////9

3.4. Maintenance and Service of Diesel Engine during

Long-term Storage

////////////////////////////////////////////9

3.5 Tightening Torque and Method for Main Bolts and Nuts

of Diesel Engine

//////////////////////////////////////////////:

3.6 Operation Requirements of Diesel Engine

////////////////////21

Operation and Maintenance Manual and Service Manual

of WP12C Series Marine Diesel Engine

Operation and Maintenance Manual and Service Manual

of WP12C Series Marine Diesel Engine

Weichai Power warranty Card(for user) .....................................................15

Warranty Explanation ................................................................................16

Weichai Power Regulations on Quality Assurace for Diesel Engine used in

Marine Electric Machinery..............................................................................18

Overseas Service Center of weichai power Company Limited ..................19

Maintenance Record Table ( Filled by service member) ......................20

Weichai Power Product Warranty Card(for company) ...............................22

User Satisfaction Degree Examination Table ...........................................23

Chapter

ư

Service Manual

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

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1.1 Main technical parameters of WP12C

marine diesel engine

Outline drawing of WP12C marine diesel engine

1 Table for Main Technical Parameters of

WP12C series Marine Diesel Engine

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

1.2 The characteristics of Weichai special oil

1)Good ingredients are the guarantee of high-quality oil

Imported hydrocracking base oil and compound additives are favorable

to guarantee the good quality of lubricating oil.

2)Under normal use, oil drain interval can be extended by 3500-7000

kilometers (CH-4 can be extended by 10000 kilometers)

Outstanding high-temperature oxidation resistance and good Total

Base Number˄TBN˅retention can extend oil drain interval.

3)Professional protection can extend the engine life

Professional lubricating oil for high-power and high-load engines, which

can extend the engine life (special oil can be extended the engine life by

30~40%), has been developed based on a great deal of engine perfor-

mance and endurance tests.

4Better performance requirements

The engine performance can be improved in terms of abrasion

resistance, TBN retention, oxidation resistance, soot dispersion capacity,

fuel control as well as shear stability and the precipitate in turbocharger

can be reduced.

5)Saving energy

The energy-saving formula “low viscosity+ multi-polarity+ friction

modifier” is the guarantee of high-viscosity index and good film strength

and flexibility of Weichai special oil, which can ensure smooth operation,

low operation resistance and low fuel consumption of engines (fuel

consumption reduced by 3~8%).

6)Protecting environment: low ash, low sulphur and low phosphorous

The ash content is controlled within 1.0% in order to extend the life of

Diesel Particulate Filter <DPF>; the sulphur content is within 0.4% to

prevent the deactivation of oxidation catalystǇDOCǈand reduce particu-

lates; the phosphorus content is within 0.12% to prevent the deactivation

of oxidation catalystǇDOCǈand NOX control system; and volatility can

be controlled within13%Ǆ

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1.4. Some commonly used special oil products of Weichai Power

1.3 The difference between Weichai special oil and regular engine oil

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

1.5. Weichai special oil for different engine models

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2.Precautions for Installation of WP12C

Series Marine Diesel Engine

2.1 Installation of Diesel Engine

WP12C Series marine diesel engine can be used in matching with

SAE I flywheel housing marine gear caseˈwhen installing, ensure the

coaxiality of diesel engine crankshaft with gear case input shaft. The

elastic coupling is used to connecte the diesel engine with gear caseˈ

and after coupling is butt-joinedˈno axial force is allowed to act on the

diesel engine crankshaftˈotherwise it will damage the thrust washer of

diesel engine.

2.2 Installation of Air Inlet System

The diesel engine air inlet should be arranged at the outside of the

engine compartment so as to ensure the fresh air is provided for diesel

engine. It is required to reduce elbow quantities of diesel engine intake

pipe as much as possible, and use large arc transition. The air inlet filter

should be provided with an additional protective cover to prevent the

water and dirty things from getting into diesel engine.

2.3 Installation of Exhaust System

The external exhaust pipe should be made of steel, excessive elbows

should be avoidedˈthe external exhaust pipe should be firmly fixed on

the ship hullˈand it is not allowable to have vibrationˈand its weight

should not be exerted on diesel engine expansion pipes.

After completion of the exhaust system installation, it is required the

exhaust pipe back pressure of diesel engine should not be greater than

6KPaˈotherwise it will affect the diesel engine performance. As the

exhaust pipe surface temperature is relatively high during operation of

diesel engineˈso it should be avoided to install exhaust pipe near

flammable objects. In order to prevent any accidents of injuring working

personnel, it is required to add heat insulation device on the external

exhaust pipe surface.

2.4 Installation of Cooling System

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

The internal cooling pipeline of diesel engine is already connected

properly before delivery of diesel engine from factoryˈso no installation

is required. Use anti-corrosion material for the cooling water pipelineˈ

reduce the elbows and length of the pipeline as much as possible. The

inner diameter of water pipe should not be less than that of connecting

component interface, so as to reduce the resistance of water pipelineˈ

and enhance the efficiency of sea water pump.

2.5 Precautions for Installation of Diesel Engine Front

End Output

The front end output pulley of diesel engine can be used to drive

small-sized machinery, such as water pump, generator, etc.ˈit should

be symmetrically arranged on two sides of the diesel engineˈand to

avoid the diesel engine crankshaft from being subjected to unidirectional

pull force. If it is necessary to drive large-sized machinery such as net-

hauling machineˈan elastic coupling must be used for connectionˈand

the installation should be conducted according to the requirements for

aligning accuracy of different couplings, and in service, its coaxial

accuracy should be periodically checked to ensure the alignment of

couplingˈotherwise it will damage parts and components of diesel

engine.

3.Maintenance and Service for WP12C Series

Marine Diesel Engine

The correct maintenance and service is an important link to ensure proper

and reliable operation of diesel engineˈand to prolong the service life of

diesel engine. The user should conduct the periodic maintenance and

service for the diesel engine according to the technical maintenance of this

chapter.

3.1 Maintenance Period of WP12C Series Marine Diesel

Engine

First inspection (P) Diesel engine running for 3050 hours

Level-1 maintenance (WD1) Diesel engine running for every 250 hours

Level-2 maintenance (WD2) Diesel engine running for every 500 hours

Level-3 maintenance (WD3) Diesel engine running for every 1000 hours

Level-4 maintenance (WD4) Diesel engine running for every 4000 hours

Note: The above maintenance period is calculated as the diesel engine running for

1500 hours per yearˈand if operating time of a diesel engine is less than 500 hours per

yearˈthen its maintenance period shall be 0.5 time as much as the above maintenance

periodˈif the operating time of a diesel engine is more than 1500 hoursˈthen its

maintenance period shall be l.5 time as much as the above maintenance period.

3.2 Main Work to Be Done When Inspection and Maintenance

of Diesel Engine

Table 3 Work to be done at time when performing maintenance of engine

Item P WD1 WD2 WD3 WD4

Replace engine oil

Check water pump for leakage

Replace oil filter

Check, adjust air valve clearance

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Every time when engine oilis replaced

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

3.3 Routine Maintenance of Diesel Engine

3.3.1 When diesel engine is in operation, pay attention to oil temperature, oil

pressure, diesel engine outlet water temperatureˈcheck the oil, water, air

for leakageˈif any abnormal case occurˈfind out the causes immediately

and remedy failures timely.

3.3.2 After diesel engine shutdown, check the quantity of fuel, fresh water

coolant, oilˈif it is insufficient , fill it to a specified quantity.

3.3.3 Drain water out from the fuel filter of the first stage.

3.3.4 Check the tension of drive beltˈif necessary, conduct the adjustment.

3.3.5 If the environmental temperature is lower than 0? and no anti-freeze

additive is used in coolant, it is necessary to completely drain the cooling

water to prevent damage to engine due to freezing.

3.4. Maintenance and Service of Diesel Engine during Long-

term Storage

3.4.1 Preservation method

Fill the lubrication system anti-corrosive agent into lubricating oilˈ

conduct pre-start preparation according to the normal running of diesel

engineˈstart and run the engine for 510min and then stop the engineˈ

put the fuel system preservation oil into a clean containerˈdisconnect the

existing fuel inlet pipe of diesel engine and insert it into the containerˈ

remove the air from the fuel systemˈstart and run the diesel engine for

continuous operateion at 2ˋ3 rated speed for 15min and then stop the

engineˈuse the starter motor to drive the

Replace fuel filter

Clean coarse filter of fuel pump

Check coolant quantity, add to full

Tighten pipe clamp of cooling pipeline

Tighten intake pipeline and hose

Clean air filter element

Check fastening V-belt

Check fuel injection pump in special workshop

Adjust idle speed

Note˖▲Mark indicates maintenance required

diesel to runˈand use a high pressure gun with inlet and exhaust pipe

preservation oil to spray the preservation oil to supercharger air inletˈuntil

exhaust pipe or supercharger exhaust discharges oil mist for 15S. Remove

the preservation oil pipelineˈuse plastic caps to close all the exposed pipe

openings. Apply anti-corrosion oil to all the unpainted surface of diesel

engine (except for diesel engine monitor instrument, rubber hose and diesel

engine warning plate). Wrap diesel engine with plastic bags, and place the

engine in a ventilated and dry room.

3.4.2 Preservation oil used for diesel engine

Table 4 Diesel engine preservation oil

˯/N Description Specifiations. (code)

1 Preservation oil of fuel system Spindle oil

2 Preservation oil of inlet and exhaust pipe Spindle oil

3.5 Tightening Torque and Method for Main Bolts and Nuts of Diesel Engine

Table 3 Tightening torque and method for main bolts and nuts of diesel engine

Length (mm)

169

25,210

185

195ˈMin.175mm

protrude from

the cylinder block

120

67.5

Requirements

140˪.+210°

8˪.+30

60˪.+2×120°

20+10˪.

Seal with Loctite

262 sealant

25˪.+2×120°

45˪.+135°

15N.mˇ30°

105˪.+270°

Manual tightening

115˪.+90°

Automatic tightening

80˪.+153°

105˪.

8˪.+90

Specifications

M18-10.9

M8-8.8

M14-10.9

M12×1.5-8.8

M12×1.5-10.9

M10-8.8

M16×1.5-10.9

M14×1.5-10.9

M12×1.5-10.9

M8-8.88

Descriptions

Main bearing bolt

Crankcase secondary bolt

Cylinder head main bolt

Cylinder head secondary bolt

Cylinder head secondary nut

Crankshaft pulley bolt

Bolt for tensional

vibration damper

Flywheel bolt

Connecting rod bolt

Idler gear bolt pin

Injector clamping bolt

Allowable times

to be used

Operation and Maintenance Manual

of WP12C Series Marine Diesel Engine

Ce manuel convient aux modèles suivants

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