Weco POWER PULSE DIGITAL 405d Manuel utilisateur
POWER PULSE DIGITAL 405d
POWER PULSE DIGITAL 505d
Cod. 006.0001.2140
15/09/2021 V.2.2
Instruction manual
ENGLISH
Translation of original instructions
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
2
ENGLISH
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
3
ENGLISH
INDEX
1 INTRODUCTION.......................................................................................................................................... 4
1.1 INTRODUCTION.......................................................................................................................................... 5
2 INSTALLATION .......................................................................................................................................... 6
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK...................................................................... 6
2.2 FRONT PANEL............................................................................................................................................. 6
2.3 REAR PANEL............................................................................................................................................... 7
3 USER INTERFACE ...................................................................................................................................... 8
4 TECHNICAL DATA ...................................................................................................................................... 9
5 ELECTRICAL DIAGRAM ......................................................................................................................... 12
5.1 POWERPULSE405d/505d→WF-205CABLE.......................................................................................... 12
5.2 POWER PULSE 405d/505d....................................................................................................................... 13
6 SPARE PARTS .......................................................................................................................................... 18
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
4
ENGLISH
1 INTRODUCTION
IMPORTANT!
This handbook must be consigned to the user prior to installation and commissioning of the unit.
Read the "General prescriptions for use" handbook supplied separately from this handbook before
installing and commissioning the unit.
The meaning of the symbols in this manual and the associated precautionary information are given in
the "General prescriptions for use”.
If the "General prescriptions for use" are not present, it is mandatory to request a replacement copy
from the manufacturer or from your dealer.
Retain these documents for future consultation.
LEGEND
DANGER!
This pictogram warns of danger of death or serious injury.
WARNING!
This pictogram warns of a risk of injury or damage to property.
CAUTION!
This pictogram warns of a potentially hazardous situation.
INFORMATION
This pictogram gives important information concerning the execution of the relevant operations.
Thissymbolidentiesanactionthatoccursautomaticallyasaresultofapreviousaction.
Thissymbolidentiesadditionalinformationorareferencetoadierentsectionofthemanual
containing the associated information.
§ Thissymbolidentiesareferencetoachapterofthemanual.
*1 The symbol refers to the associated numbered note.
NOTES
Theguresinthismanualarepurelyguidelineandtheimagesmaycontaindierenceswithrespectto
theactualequipmenttowhichtheyrefer.
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
5
ENGLISH
1.1 INTRODUCTION
PowerPulse405d-505disapowersourceforwelding.
WhencombinedwithawirefeederitcanbeusedforMIG/MAGwelding.
Fan. Thefanisturnedononlyduringwelding,attheendoftheweldingprocessitremainsonfora
xedperiodoftimeaccordingtoweldingconditions.
Thefanisnonethelesscontrolledbyspecicthermalsensorsthatguaranteeacorrectcoolingof
the machine.
Accessories/ancillary devices that can be connected to the unit:
- Powersourcetrolleyformulti-functionconguration(MIG/MAG).
- LiquidcoolerforMIG/MAGtorches.
-Wire feeder.
Consultyourdealerforanupdatedlistofaccessoriesandthelatestnewproductsavailable.
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
6
ENGLISH
2 INSTALLATION
DANGER!
Lifting and positioning
Read the warnings highlighted by the following symbols in the “General prescriptions for use”.
2.1 CONNECTIONS TO THE ELECTRICAL MAINS NETWORK
Themainspowersupplyfeaturestowhichtheequipmentshouldbeconnectedaregiveninchapter
“TECHNICAL DATA”.
Themachinecanbeconnectedtomotorgeneratorsprovidedtheirvoltageisstabilised.
Connect/disconnectthevariousdeviceswiththemachineswitchedo.
2.2 FRONT PANEL
1
4
2
3
5
○ WeldingpowersourceON/OFFswitch.[Item1].
○ MainsprotectionONLED[Item2].
○ Negativepoleweldingsocket[Item3].
○ Positivepoleweldingsocket[Item4].
○ Remotecontrollerconnector[Item5].
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
7
ENGLISH
2.3 REAR PANEL
1
3
2
4
5
○ Coolergrouppowerfeedingconnector[Item1].
• Voltage: 400 V a.c.
• Currentoutput:1.0A
• IPprotectionrating:IP20(capopen)/IP66(capclosed)
DANGER!
High voltage!
If the socket is not connected to any devices always close cap
○ Powercable[Item2].
• Totallength(externalpart):4,3m
• Numberandcrosssectionofwires:4x4mm2
• Powerplugtype:notsupplied
○ Connectorofthebundleofcablesforconnectingthepowersourcetotheremotecontroldevice
[Item3].
○ Socketforconnectingthepowercablebetweenthepowersourceandtheremotecontroldevice
[Item4].
○ ConnectorforCAN-BUSdevices:devicesthatcommunicateviaCAN-BUS(remotecontrol,data
manager,IR(robotinterface),etc.canbeconnectedtothisconnector.[Item5].
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
8
ENGLISH
3 USER INTERFACE
Power Pulse 405d - Power Pulse 505d
ON
L1
CODE SYMBOL DESCRIPTION
L1
ON
ThisLEDilluminatestoconrmthepresenceofpowerontheoutputsockets.
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2
Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
9
ENGLISH
4 TECHNICAL DATA
Directives applied
Wasteelectricalandelectronicequipment(WEEE)
Electromagneticcompatibility(EMC)
Lowvoltage(LVD)
Restrictionoftheuseofcertainhazardoussubstances(RoHS)
Construction standards EN60974-1;EN60974-10ClassA
Conformity markings
EquipmentcompliantwithEuropeandirectivesinforce
Equipmentsuitableinanenvironmentwithincreasedhazardofelectricshock
EquipmentcompliantwithWEEEdirective
EquipmentcompliantwithRoHSdirective
Supply voltage 3x400Va.c.±15%/50-60Hz
3x230Va.c.±15%/50-60Hz
Mains protection 30 A 500 V Delayed
Zmax
Thisequipmentcomplieswith IEC61000-3-12providedthatthemaximum permis-
siblesystemimpedanceislessthanorequalto25mΩattheinterfacepointbetween
theuser’ssupplyandthepublicsystem.Itistheresponsibilityoftheinstalleroruser
oftheequipmenttoensure,byconsultationwiththedistributionnetworkoperatorif
necessary,thattheequipmentisconnectedonlytoasupplywithmaximumpermis-
siblesystemimpedancelessthanorequalto25mΩ.
Dimensions ( D x W x H ) 712x301x465mm
Weight 42.8kg
Insulation class H
Protection rating IP23
Cooling AF:Air-overcooling(fanassisted)
WELD THE WORLD
Cod. 006.0001.2140
15/09/2021 V.2.2 Power Pulse DIGITAL 405d
Power Pulse DIGITAL 505d
10
ENGLISH
Power Pulse 405d
Static characteristic
MMA Falling characteristic
TIG Falling characteristic
MIG/MAG Flat characteristic
Welding mode
MMA
400 Va.c.
(230Va.c.)
TIG
400 Va.c.
(230Va.c.)
MIG/MAG
400 Va.c.
(230Va.c.)
Current and voltage ad-
justment range
---
(10A/20.4V-350A/34.0V)
---
(5A/10.2V-400A/26.0V)
---
(10A/15.0V-350A/31.5V)
Welding current / Work-
ing voltage
50%(40°C) ---
(---)
---
(---)
---
(---)
60%(40°C) ---
(---)
---
(---)
---
(---)
100%(40°C) 400A-36.0V
(350A/34.0V)
400A-26.0V
(400A/26.0V)
400A-34.0V
(350A/31.5V)
Maximum input power
50%(40°C) ---
(---)
---
(---)
---
(---)
60%(40°C) ---
(---)
---
(---)
---
(---)
100%(40°C) 16.8kVA–16.0kW
(14.3kVA–13.7kW)
12.5kVA–11.9kW
(12.7kVA–12.2kW)
16.0kVA–15.2kW
(13.3kVA–12.7kW)
Maximum input current
50%(40°C) ---
(---)
---
(---)
---
(---)
60%(40°C) ---
(---)
---
(---)
---
(---)
100%(40°C) 24.3 A
(35.9A)
18.0 A
(32.0A)
22.9 A
(33.3A)
Actual input current
50%(40°C) ---
(---)
---
(---)
---
(---)
60%(40°C) ---
(---)
---
(---)
---
(---)
100%(40°C) 24.3 A
(35.9A)
18.0 A
(32.0A)
22.9 A
(33.3A)
No-load voltage (U0) 70 V 70 V 70 V
Reduced no-load volt-
age (Ur)
19 V 0 V 0 V
Power source e-
ciency
Eciency(400A/36,0V):88,4%
No-Loadconditionpowerconsumption(U1=400Va.c.):29W
Essential raw materials Accordingtotheinformationprovidedbyoursuppliers,thisproductdoesnotcontainessential
rawmaterialsinquantitiesgreaterthan1gpercomponent.
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