Weber Rescue Systems TACTICAL BC 250 E-FORCE2 Manuel utilisateur

E
BC 250, BC 250 E-FORCE2, DOOR OPENER SETS, DO 140 MK2 E-FORCE3, SPK 250,
SPK 250 E-FORCE2, S25-20, S25-20 E-FORCE2, C45-9, C45-9, DO 120 (SET), DO 105 (SET), DPH
0705, EPH 0203
Operang instrucons
Specialised rescue appliances
TACTICAL
checked in accordance with
EN 13204 and NFPA 1936
1060619
www.weber-rescue.com

Content
1 General 4
1.1 Informaon on the operang instrucons 4
1.2 Explanaon of symbols 5
1.3 Limitaon of liability 6
1.4 Copyright 6
1.5 Warranty condions 7
1.6 Customer service 7
2 Safety 8
2.1 Intended use 8
2.2 Operator responsibility 10
2.3 Operang personnel 11
2.4 Personal protecve equipment (PPE) 12
2.5 Parcular hazards 13
2.6 Conduct in dangerous situaons and accidents 15
2.7 Signage 16
3.1 S 25-20 cuer 17
3.2 C 45-9 Cuer 17
3.3 BC 250 concrete crusher 17
3.4 SPK 250 expansion wedge 18
3.5 DO 140 MK2 E-FORCE3 door opener 18
3.6 Door opener set DO 120 19
3.7 Door opener set DO 105 20
3.8 Operang condions 21
3.9 Type plate 21
4.1 S 25-20 cuer 22
4.2 Cuer C 45-9 23
4.3 BC 250 concrete crusher 24
4.4 SPK 250 expansion wedge 25
4.5 Door Opener Sets 26
4.6 DO 140 MK2 E-FORCE3 door opener 27
4.7 Manual pump 28
4.8 E-FORCE2 and E-FORCE3 appliances 29

TABLE OF CONTENTS | 3
5.1 Hydraulic supply 30
5.2 Hydraulic supply for hose-connected appliances 31
5.3 Connecon for hose-connected appliances 33
5.4 Electricity supply for E-FORCE appliances 35
5.5 Operaon 36
5.6 Spare parts 39
6 Possible uses 41
6.1 Safety instrucons 41
6.2 Cung hard metal (S 25-20, S25-20, S25-20 E-FORCE2, C45-9) 41
6.3 Breaking open doors (DO 140 MK2 E-FORCE3, door opener sets) 42
6.4 Liing loads (SPK 250, SPK 250 E-FORCE2) 44
6.5 Breaking concrete (BC 250, BC 250 E-FORCE) 44
7.1 Charger technical specicaons 45
7.2 Special safety instrucons 45
7.3 Intended use 47
7.4 Mains connecon 47
7.5 Li-Ion-baery 47
7.6 Charging process 48
7.7 Maintenance 49
7.8 Charging cycles 49
8.1 Safety instrucons 50
8.2 Transport inspecon 50
8.3 Symbols on the packaging 51
8.4 Disposing of the packaging 51
8.5 Storage 51
9.1 Safety instrucons 52
9.2 Checking 52
9.3 Installaon 53
9.4 Shutdown (end of work) 54
10 Maintenance 55
10.1 Safety instrucons 55
10.2 Upkeep and maintenance 55
10.3 Maintenance schedule 56

1 General
1.1 Informaon on the operang instrucons
These operang instrucons provide important instrucons on handling the hydraulic
rescue equipment. To assure safety at the workplace, always observe all safety and handling
instrucons contained in this document.
Furthermore, the local accident prevenon regulaons and general safety determinaons
applicable to the operaon site of the equipment must also be observed.
Before starng any work, read these operang instrucons thoroughly! They are a component
of the product and must be stored in a known locaon that is accessible to personnel at all
mes.
This documentaon contains informaon about the operaon of your appliance, regardless of
which type of appliance it is. For this reason, you will also nd explanaons that do not relate
directly to your appliance.
All informaon, technical specicaons, graphics and illustraons contained in these operang
instrucons are based on the most up-to-date data available at the me these instrucons
were created.
In addion to thoroughly reading the operang instrucons, we also recommend that you
undergo training and instrucon in handling (possible uses, operaonal taccs, etc.) the rescue
equipment from one of our qualied trainers.

GENERAL | 5
1.2 Explanaon of symbols
In these operang instrucons, warnings are idened by symbols.
The individual warnings are introduced by signal words expressing the degree of danger.
These warnings must be heeded to prevent accidents, injury and property damage.
DANGER!
… points out an immediately dangerous situaon which can cause death
or severe injury if it is not avoided.
WARNING!
…points out a potenally dangerous situaon which can cause death
or severe injury if it is not avoided.
CAUTION!
…points out a potenally dangerous situaon which can cause minor
or slight injury if it is not avoided.
ATTENTION!
…points out a potenally dangerous situaon which can cause property
damage if it is not avoided.

NOTE!
…emphasises useful ps and informaon for ecient, trouble-free
operaon.
1.3 Limitaon of liability
All informaon and instrucons in these operang instrucons were compiled under
consideraon of the applicable standards and regulaons, the current state of technology
and our long-standing knowledge and experience.
The manufacturer assumes no liability for damages due to:
• non-observance of the operang instrucons
• improper use
• assigning untrained personnel
• unauthorised modicaons
• technical changes
• use of impermissible replacement parts
• use of non-original accessories
For special designs or due to technical changes, the actual scope of delivery for may dier from
the explanaons and representaons described
1.4 Copyright
All texts, illustraons, drawings and images in these operang instrucons may be used freely
without prior authorisaon.

GENERAL | 7
NOTE!
Addional informaon, images and diagrams are available on our home
page: www.weber-rescue.com.
1.5 Warranty condions
The warranty condions can be found as a separate document in the sales documentaon.
1.6 Customer service
Our customer service is available to you for technical informaon.
Germany
DEG Service Center
Phone: +49 (0)7135 71 10112
E-mail: servicecenter@weber-rescue.com
International:
For quesons regarding spare parts, service and repair, please contact
our cered local service partners. Scan this QR code for an overview
of our worldwide service and sales network.
NOTE!NOTE!
When contacng our Customer Service, please provide the idencaon,
type and year of manufacture of the appliance. This informaon can be
found on the type plate.
For further processing, please complete
the RMA document in full:
Austria
Service Center Losenstein
Phone: +43 7255 6237-12473
E-Mail: ATL.Servicecenter@weber-rescue.com

2 Safety
This secon of the operang instrucons provides a comprehensive overview of all important
safety aspects to protect the operang personnel, as well as for safe, trouble-free operaon.
Failure to observe the handling and safety instrucons provided in these operang instrucons
can result in signicant hazards.
2.1 Intended use
The hydraulic rescue equipment is designed and tested exclusively for the
intended uses described here. All other acvies are fundamentally prohibited.
All appliances are designed as one-man appliances and are therefore only permied to be
operated by one person.
• The S 25-20 cuer may only be used to cut metal bars, chain links, padlocks
and armouring.
• The C 45-9 cuer is designed for cung pipes, grilles, pedals and headrests.
• The door openers are used to open doors or can be used to li mobile loads such as
concrete slabs, iron girders, etc. Furthermore, they can be used during servicing /
maintenance work on machines and in many other situaons.
• This appliance may only be used to li mobile loads in order to create a gap,
for example, to use liing cushions.
l pump EPH 0203
• Compact two-stage hand pump with SKS coupling for operang the DO 120 and
DO 105 door opener and the C 45-9 cuer
• This appliance is used to break up and force open concrete slabs, e.g. aer
a building has collapsed.

SAFETY| 9
WARNING!
Any use other than intended use and/or other type of use of these
appliances can cause dangerous situaons!
Therefore, it is absolutely necessary to:
» Only use the appliances for the intended uses described above.
» Observe all other informaon regarding proper use of the appliances
in Chapter 6 (Possible uses).

2.2 Operator responsibility
In addion to the occupaonal safety informaon in these operang instrucons, the safety,
accident prevenon and environmental prevenon regulaons applicable to the operaon site
of the appliance must also be observed. Thereby, the following applies in parcular:
• The operator must inform himself regarding the applicable occupaonal safety
regulaons and carry out a risk assessment to idenfy addional dangers arising
from the special work condions at the operaon site of the appliance.
• The operator must clearly regulate and determine responsibility for installaon,
maintenance and cleaning.
• The operator must ensure that all persons engaged with the appliance have
completely read and understood the operang instrucons.
• Furthermore, he must train the personnel at regular intervals and inform them
of the dangers associated with handling the appliance.
The operator is also responsible for ensuring that the equipment is always in a technically
awless condion. Therefore, the following applies:
• Aer each me the equipment is used, or at least once a year, a visual inspecon
of the appliance by an instructed person is required (acc. to DGUV Prüfgrundsatz
305-002 or country-specic rules).
• Every three years, or whenever a doubt is raised about the safety or reliability of
the appliance, a funcon and load test must also be carried out (acc. to DGUV
Prüfgrundsatz 305-002 or country-specic rules).
NOTE!
Maintenance work can be carried out by instructed persons. Maintenance
measures and repairs may only be carried out by the appliance manufacturer,
or by specialist personnel trained by the appliance manufacturer and the
authorised service partners. Connuous training and instrucon by the
appliance manufacturer is mandatory for a valid training cercate.
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