Webasto Thermo Top C Manuel

Ident-Nr. 9000814B 5/2002

Operating and

maintenance instructions

Thermo Top C

Telestart

Thermo Top E

General information

Maintenance and safety instructions

Dear Webasto user

We presume that the principle and mode of operation of your new heater has been

explained to your complete satisfaction by the workshop / service centre which

installed the heater. This manual summarizes the main points of importance for using

the heaters Thermo Top C and Thermo Top E, as well as the handheld transmitter

Telestart T70/T80.

The water heaters Thermo Top C and Thermo Top E have been type-tested and

approved in accordance with Directives 2001/56/EC (heaters) and 72/245/EEC (EMC)

within the territory governed by European Directive 70/156/EEC.

The units must be installed in accordance with the enclosed installation instructions.

In filling stations and tank farms.

In places where explosive vapours or dust may build up

(e.g. near fuel, coal, wood dust or cereal stores).

In enclosed rooms (e.g. garages), not even via the timer

or Telestart.

be exposed to temperatures of more than 120 °C

(storage temperature), otherwise the electronics may

suffer permanent damage.

be operated without at least 20% brandname anti-freeze

in the water of the heating circuit.

The heater :must not be operated

Danger of explosion

and suffocation!

The heater must not:

Action in the event of faults

To cancel the fault interlock

If a fault occurs, check that the fuses and plug connections are in perfect condition

and secure.

When a fault occurs, the heater switches to the fault interlock; an error is not indicated

on the clock display.

Always try to cancel the fault interflock before calling a

Webasto service centre.

The following faults can be remedied directly by the user:

Please contact a Webasto service centre if the fault cannot be remedied in this way.

Interrupt power

supply by

removing the 20 A

fuse (yellow) in the

heater cable

harness

Interrupt power

supply by

removing the 20 A

fuse (yellow) in the

heater cable

harness

Refit the fuse Refit the fuse.

The heater

switches on

again.

Briefly press ON button

on transmitter on left or

press button on

timer

Note:

The heater switches on again when the fuse is refitted.

Wait

approx.

Wait

approx.

Wait

approx.

3s 3s

Fault description

Possible cause

Remedy

Heater switches off

automatically

(= fault lock-out).

No combustion after

starting and restarting.

Flame goes out

during operation.

Heater does not switch on. Heater is without

electric power.

Check power supply

to heater and ground

connections.

Switch off heater and

switch on again

(not more than twice).

Heater switches off

during operation

(= fault lock-out).

Heater has overheated

due to lack of coolant.

Refill coolant as directed

by manufacturer.

SET

Webasto Thermosysteme International GmbH

Postfach 80 - D-82132 Stockdorf - Hotline (01805) 93 22 78

Hotfax (0395) 55 92-353 - http://www.webasto.de

Operation of the heater

The heater can be started via the timer or Telestart unit, depending on its configuration.

Before switching on the heater, the vehicle heating must be set to "warm". The heater

fan in the vehicle should be set to the 1st speed in the case of a 3-speed fan and to the

2nd speed in the case of a 4-speed fan. Fans with infinitely variable speed should be set

to at least 1/3 of the fan performance.

NOTE:

We recommend that the heating time be set in accordance with the driving time.

Heating time = driving time

Example: For a journey lasting approx. 20 minutes (one way), the duty period

should not exceed 20 minutes.

be operated with the fuel specified on the rating plate and

at the nominal voltage specified on the rating plate.

be taken out of operation by removing the fuse if smoke

develops, if unusual burning noises are heard or if there

is a smell of fuel. The heater must not be restarted until

the unit has been checked by personnel duly trained by

Webasto.

be operated for 10 minutes at least once per month, with

the engine cold and the fan set to the minimum setting.

The heater must be inspected by a specialist at the

beginning of the heating season or earlier.

nNon-compliance with the installation instructions and the

warnings contained therein will lead to the exclusion of all

liability by Webasto. The same also applies if repairs are

not undertaken by professionals or without using genuine

spare parts. This invalidates the type approval for the

heater and its homologation / EC type permit.

The heater must:

Liability:

Setting the duty period

Restore default setting

Check batteries

Press the ON or OFF button. or

Batteries LED Action

OK Lights up red

(heating) or green

(ventilation) for

0.5 seconds after

1 second

Low Flashes orange

for 3 seconds after

1 second

Heat batteries to over 0 °C

Replace batteries

as soon as possible

Empty Lights up orange

for 5 seconds after

1 second

Heat batteries to over 0 °C

Replace batteries

The next duty period is called up by

pressing the OFF button.

To save the setting:

No button pressed for 10 seconds or

press the ON button.

Simultaneously press both the ON and the OFF button for

approx. 10 seconds, until the LED goes out.

Default setting: Heating mode, 30 minutes.

If the optional summer / winter switch has been installed for the heater, it must be set in

accordance with the time of year. In this case, the heater will heat the interior of the

vehicle when set to the winter position and merely operate the vehicle fan to

ventilate the interior of the vehicle when set to the summer position .

The Webasto heaters – Thermo Top, Thermo Top T, Thermo Top C and Thermo Top E –

as well as the vehicle fan can be switched on and off under remote control from a

distance of up to 600 metres with the Webasto Telestart T70/T80.

A mode change must be made on the transmitter in order to switch on the vehicle fan

(ventilation of the vehicle).

The duty period after switching on via the transmitter is limited by the receiver. The

maximum range can be reached in open country. A shorter range must be expected in

built-up areas.

OFF OFF

ON ON

LED LED

NOTE:

A minimum distance of 2 metres must be maintained between the

handheld Telestart transmitter and the vehicle antenna

the antenna on the handheld transmitter must be shielded with the other

hand when

- learning the Telestart handheld transmitter,

- switching the heater on and off,

- switching the vehicle fan on and off.

Min. 2 m

Antenna

Telestart T70 Telestart T80

General

Learning the Telestart transmitter

Check mode

Change mode

Simultaneously press ON and OFF buttons twice within

one second.

The selected mode (heating or ventilation) is only set in the

receiver when the next signal is transmitted.

The LED changes colour when the buttons are pressed

for the second time and remains lit until the buttons are

released.

Press and hold ON and OFF buttons simultaneously.

LED lights up:

LED goes out:

when the buttons are released or

after 10 seconds.

Heating mode

Ventilation mode

red

green

Place batteries in the battery compartment of the transmitter.

Remove 1 A fuse (black) from the heater fuse holder (interrupt power supply).

Wait for at least 5 seconds.

Refit fuse in heater fuse holder and press OFF button on transmitter for

at least 1 second within the next 5 seconds.

Learning is complete.

A second or third handheld transmitter can be learned in the same way.

Min. 1 s

OFF

1A 1A

25A

15A1A

25A

15A1A

Min. 5 s Max. 5 s

Hold handheld transmitter with antenna pointing straight

upwards and press the ON button for 1 or 2 seconds.

NOTE:

In heating mode, the vehicle heating must be set to

"warm" before leaving the vehicle.

In both heating and ventilation modes, the vehicle fan

must be set to the 1st speed in the case of a 3-speed

fan and to the 2nd speed in the case of a 4-speed fan.

Fans with infinite adjustment must be set to at least

1/3 of the fan performance.

Via handheld transmitter:

Via timer:

Hold handheld transmitter with antenna pointing straight

upwards and press the OFF button for 1 or 2 seconds.

Press the direct heating button twice.

Switch heater or ventilation on

Switch heater or ventilation off

Check and set duty period

Check duty period

NOTE:

The duty period must be set to 20 or 30 minutes in heating mode for the

Thermo Top and Thermo Top T heaters.

The heating time should correspond to the driving time for Thermo Top C and

Thermo Top E heaters.

For instance, if the vehicle is used for driving to and from work.

We recommend that the duty period be set to 30 minutes for a journey lasting

approx. 30 minutes (one way).

The duty period of the heater or vehicle fan can be set on the transmitter in

10-minute increments. The duty period is set to 30 minutes as the manufacturer's default

setting.

NOTE:

The first flashing pulse output simultaneously with

the third actuation of the two buttons must also be

counted.

The LED flashes in accordance with the set duty period.

Simultaneously press the ON and OFF buttons three times

briefly in succession within one second.

Number of flashes

Duty period

10 min.

40 min.

20 min.

50 min.

30 min.

60 min.

3-program timer

Direct heating Return Program selection Forward

Symbol

for set /

view time

Program

number

indication

Time

button

Heating

indication

Display illumination

General

Switching on

Set time

View time

Program start

of heating

Delete

program

Select

programmed

time

Switching off

SET

Note

changeover

from summer

to winter time

(and vice versa)

The time at which heating starts can be set precisely between

“1 minute" and "24 hours". Three switch-on times can be

programmed, but only one can be activated at any one time.

Maximum duty period: 60 minutes.

Manually: by pressing the direct heating button

Automatically: by preprogramming the time at which heating starts

The program number appears in the display and the

display lights up.

Manually: by pressing the direct heating button

Automatically: by limitation of the duty period.

The display lighting goes out.

Press the time button and then forward or back .

Press the time button .

Press button.

Within 10 seconds, press either forward until the time

at which heating is to start appears on the display.

If a different program number is required, press the button within

10 seconds in each case.

or back

Briefly press the button.

Press the button within 10 seconds in each case until the program

number with the required time is displayed.

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