Webasto Air Top Series Manuel utilisateur

Operating Instructions

Air Top Series Heaters

Introduction

Dear Webasto Customer,

Thank you for choosing a Webasto Air

Top Series Heater. Air Top Series

Heaters are used

–to heat cabins, boats, trucks, minibuses, vans and motor-homes and

–to defrost vehicle windows.

We presume that the principle and mode of operation of your

new heater has been explained to your complete satisfaction by

the workshop or service center which installed the heater. In

these operating instructions we would like to once again

provide you with an overview of the safe use of your new

heater.

Repair work should only be carried out by an authorized Webasto dealer.

Servicing and Safety Instructions

1. While a Webasto heater is in use, the product surface, connected

hoses, ducting, and air outlet(s) may become hot to the touch. Contact

with skin may cause burns.

2. Webasto heaters must be switched OFF when re-fueling at filling

stations and/or while loading or unloading flammable materials

for transport, to prevent the risk of explosion. Please review the

owner’s manual for safety and use instructions.

3. The year in which the heater was used for the first time must be

permanently displayed on the factory plate by deleting the inapplicable

years from the plate.

4. The heaters are not designed for heating hazardous substance

transport compartments.

5. Claims can only be made if it can be verified that the claimant has

complied with the servicing and safety instructions.

6. The heater may not be operated in enclosed spaces (such as

garages) as a result of the risk of poisoning and asphyxiation,

even if a timer is used.

7. Improper installation or repair of Webasto heating systems can cause

fire or the leakage of deadly carbon monoxide leading to serious injury

or death.

8. The heater must be checked by an expert at the latest at the start

of the cold-weather period.

9. NEVER attempt to install or repair a Webasto heating system unless you

have successfully completed Webasto factory training and have the

technical skills, technical information, tools, and equipment required to

properly complete the necessary procedures. Only genuine Webasto

parts may be used.

10. In the event of a long-term heavy smoke condition, unusual

combustion noises, the smell of fuel, or if the heater suffers

continuous faults with error messages (flashing code), it must be

shut down by removing the fuse and must not be reused until it

has been inspected by Webasto- trained personnel.

11. Webasto products produce temperatures high enough to ignite

surrounding combustible materials such as inflammable liquids, gases,

vapor, and other combustible matter. The heater must be switched off

when loading or unloading inflammable materials to prevent the risk of

explosion.

12. The heat transfer unit on air heaters is exposed to very high

thermal stress and must be replaced by a genuine Webasto spare

part ten years after it is used for the first time.

If exhaust lines pass through areas used by personnel, they

must also be replaced by genuine spare parts after ten years.

13. The fuel specified by the vehicle manufacturer is suitable for use in the

Air Top 2000 ST B (gasoline).

14. The diesel fuel specified by the vehicle manufacturer is

suitable for use in the Air Top 2000 ST D (diesel).

15. There are no known negative influences due to fuel additives when

used appropriately.

16. If fuel is extracted from the vehicle’s tank, follow the additive

instructions issued by the vehicle manufacturer.

17. If you change to low-temperature fuel, the heater must be operated

for approx. 15 minutes so that the fuel system is filled with the new fuel.

18. The temperature in the area around the heater must not

exceed 85 °C / 185° F (storage temperature). If the temperature

exceeds this level there is a risk of permanent damage to the

electronics systems.

19. Webasto rejects any liability for problems and damage caused by the

system being installed by untrained personnel.

20. Keep the hot air inlet and hot air outlet free of dirt and

foreign bodies. Soiled or blocked hot air lines may cause

overheating.

21. To prevent mechanical parts seizing, the heater should be operated for

approx. 20 minutes once a month.

22. Do not stand on the heater and do not place any heavy items

on the heater or throw items at the heater.

23. Do not place any items of clothing, textiles or similar materials over

the heater or in front of the hot air inlet and the hot air outlet.

24. The heater must not be cleaned with a high-pressure cleaner.

25. ALWAYS and carefully follow Webasto installation and repair

instructions and heed all WARNINGS.

Control Element

Rotary knob for:

-Switching on and off

-Setting the room temperature

-Resetting after a fault cut-out

Indicator / error code display

Switch ON

Set the rotary knob on the control element to the desired temperature.

NOTE:

To prevent the combustion air fan from scraping, ensure that there

are no objects on or against the heater before you turn it on.

Ventilation

Option

A separate switch (optional) allows the user to choose between heating

and ventilation mode. In ventilation mode the fan speed depends on the

position of the control element knob.

SmarTemp

Control

Changes to the settings

on the control element

will be carried out with

a short time delay

*aThe micro USB service port is used for Webasto heater diagnostic purposes on

the SmarTemp 2.0 only. This port cannot be used to charge electronic devices.

Heater ON Example (2.0)

Press the Webasto button to turn heater on.

Set Temperature Output & Heater Runtime Example

Using the rotary dial and the selection button, follow these steps to set

your cab temperature to 70°F with a runtime of 4 hours.

1. Press the Selection button. Using the rotary dial, select: Options

> Duration > Timed > Adjust runtime to 4 hours. Confirm the

adjustment by pushing the selection button.

2. From the main screen use the rotary dial to adjust the set temperature

to 70°F; confirm the

adjustment by pushing the selection button.

NOTE: The set temperature can be adjusted quickly even when the heater is

running using the same method as above.

Set Timer Example

Set timer to turn on Friday at 6:30AM with a runtime of 60 minutes.

1. Press the Selection button. Using the rotary dial, select Timer.

2. Highlight the timer feature, press the Selection button. Select “edit”

from the sub-menu.

3. Adjust and select day for Friday.

4. Adjust and select time for 6:30AM.

5. Adjust and select runtime for 60 minutes.

6. Settings are saved each time the selection button is pressed.

Heater ON Example (3.0)

Press the Webasto button to turn heater on.

Set Temperature Output & Heater Runtime Example – Air Heater

Using the rotary dial and the selection button, follow these steps to set your

cab temperature to 70°F with a runtime of 4 hours.

1. Press the Selection button. Using the rotary dial, select: Duration > Timed

> Then set your duration to 4 hours. Confirm the adjustment by pushing

the selection button.

2. From the main screen use the rotary dial to adjust the set temperature to

70°F; confirm the adjustment by pushing the selection button.

NOTE: The set temperature can be adjusted quickly even when the heater is

running using the same method as above.

Set Timer Example

Set timer to turn on Friday at 6:30AM with a runtime of 60 minutes.

1. Press the Select button. Using the rotary dial, select Timer.

2. Highlight the timer feature, press the Selection button. Select “edit”

from the sub-menu.

3. Adjust and select day for Friday.

4. Adjust and select time for 6:30AM.

5. Adjust and select runtime for 60 minutes.

6. Settings are saved each time the Select button is pressed.

Refer to Menu Descriptions Table for a detailed description of each menu item

and its default setting.

Set Temperature Output & Heater Runtime Example – Air Heater

Using the rotary dial and the selection button, follow these steps to set your

cab temperature to 70°F with a runtime of 1 hour.

3. Press the Select button. Using the rotary dial, select: Duration > Timed >

Then set your duration to 1 hour. Confirm the adjustment by pushing the

selection button.

4. From the main screen use the rotary dial to adjust the set temperature to

70°F; confirm the adjustment by pushing the selection button.

NOTE: The set temperature can be adjusted quickly even when the heater is

running using the same method as above.

Menu Description

Refer to Menu Descriptions Table for a detailed description of each menu item

and its default setting. Depending on the SmarTemp version, menu order

may vary from order below.

Definitions Default

Mode

Mode changes the operation of the heater between

heat mode and ventilation mode. Status indicator

lights will illuminate red for heat mode and blue for

ventilation mode when the selected mode is active.

Heat

Mode

Timer (3.0)

User can select a specific day, time and heater

runtime up to 7 days in the future. Be aware this is a

one-occurrence timer requiring the user to turn the

timer “ON” again after each scheduled timer use.

When selecting timer a sub-menu will appear (Edit,

On, and Off). To modify timer settings, select “edit”.

Select the day, time, and heater runtime using the

rotary knob and the selection button. Settings are

saved each time the selection button is pressed. If the

timer function will be used regularly for next day

startups, the “ANY” setting can be used in place of

the day of the week. With this set, the timer will

disregard the day setting and start during the next

24-hour period based on the time selected. The

“ANY” setting is located in the list of days between

Saturday and Sunday.

OFF

Language

Language changes between English, Spanish, and

French.

English

Offset (3.0)

This allows the user to set an offset (plus or minus

9ºF, 5ºC) to compensate

for any temperature difference between what the

SmarTemp reads, and what the operator feels.

NOTE: This function only applies to air heaters.

0º

Temp Unit

Temp Unit changes between Fahrenheit and Celsius

units of measure.

Fahrenhe

Backlight

(3.0)

Set intensity of backlight.

80%

User

Permission

(3.0)

A password can be set to prevent access to the

advanced “Options” menu. Enter a 4-digit code

passcode to begin securing the “Options” menu.

Note: This is typically used in fleet vehicle

applications.

Disabled

Bluetooth Enable or disable Bluetooth functionality.

abled

Error Code

This section will log the last 5 error codes and the

date that it was set. Highlight and select an error

code for a full description. If the heater produces an

error code, the status indicator lights will flash red

and the error will display on the main screen.

NOTE: Heater error codes cannot be reset through

the Webasto SmarTemp Control 3.0; a Webasto PC

Diagnostics tool or the SmarTemp app is required.

Refer to the heater service manual for resetting an

error code.

Brake

Input

Signal (3.0)

When enabled the heater will only start when the

parking brake is enabled and a 12V signal on the

Brake Input pin of the SmarTemp 3.0 connector.

NOTE: This feature is only used in original-

equipment

applications.

abled

Heaters

(3.0)

Allows you to name the heater(s) connected to the

SmarTemp through the mobile application after

selecting number of heaters. The control method

(analog or W-Bus) to be selected.

NOTE: W-Bus is not a control option for the TT Evo

heater when used with an Air Top heater.

Options

(2.0)

Advanced level adjustments; see below.

Duration

Duration allows for the selection of continuous

heater operation or timed operation (30 minutes

– 14 hours in 30 minute increments).

IMPORTANT: Timed duration is not to be mistaken

for Timer functionality. The duration times above are

used when turning the heater on manually. I.e. set

the heater duration for 8 hours before heading to

bed.

Note: If timed operation is selected 10 hours is

default.

Continuo

LVD

LVD “Low Voltage Disconnect” allows the user to

set the battery voltage level at which the Webasto

SmarTemp Control 2.0 will shut down the heater.

If battery voltage is equal to or less than the

threshold selected +0.1v, the heater will not start.

I.e. if an 11.5v threshold is selected the heater

cannot be started until B+ has reached 11.7v.

12 volt - Range between

11v – 12.5v 24 volt -

Range between 21v –

25.5v

11.4v

24.2v

Password

A password can be set to prevent access to the

advanced “Options” menu. Enter a 4 digit code

passcode to begin securing the “Options” menu.

Note: This is typically used in fleet vehicle

applications.

OFF

Reminder

If the heater has not run 30 days, the preventive

maintenance (PM) reminder will alert the operator

with a message to run the heater for 20 minutes.

The indicator lights will flash red as a visual reminder.

The operator will have the ability to Start the 20

minute maintenance cycle or delay it via a “Snooze”

option. When Snooze is selected the PM reminder

will postpone until 12:00PM the following day.

Time & Date

Set time and date using the rotary knob and

selection button. 12 (AM / PM) or 24 hour available.

The Webasto button can be used to go back to the

previous field if additional changes are needed.

12 hour

Offset

Depending on the installation location, the

temperature reading may vary slightly. The Offset

feature allows a temperature adjustment of +/-

9°F (+/- 5°C). Adjust this as necessary to obtain

the most accurate ambient temperature reading.

0°

Default

Default allows the user to perform a factory reset of

the control settings.

Note: Heater information will NOT be affected.

N/A

Use the following link to obtain version specific

controller operation instructions.

http://www.techwebasto.com/documentation/heater/re

creational.html

Actions in event of faults

If an error occurs, first check the fuse and plug connections to ensure that

they are in proper condition and con- nected correctly.

If the actions described below do not rectify the error, have the heater checked

by Webasto-trained personnel.

Heater unit cuts out automatically

Cause Remedy

combustion

after start and

repeat start

Flame extinguishes

during operation

Heater unit overheats

and indica- tor flashes

Switch heater unit off (for at least 2

seconds) and then on again

Switch heater unit off (for at least 2

seconds) and then on again

Make sure that hot air can flow freely,

allow heater unit to cool down, Switch

heater unit off (for at least 2 sec- onds)

and then turn on again

Vehicle voltage too low Charge battery

Switch heater unit off (for at least 2

seconds) and then turn on again

Heater unit emits black smoke

Cause Remedy

Combustion air

and/or exhaust

system blocked

Check combustion air and exhaust system for

blockage

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