Webasto PosiCharge ProCore Guide d'installation

PosiCharge ProCore™

Operations and Maintenance

Page ii of iv Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

PosiCharge™ systems is a product line of Webasto Charging

Systems, Inc. Webasto Charging Systems, Inc., and the Webasto

Charging Systems logo are trademarks of Webasto Charging

Systems, Inc. Corporate names, trademarks, registered

trademarks, service marks, symbols, and logos stated herein are

the property of the respective companies. Specications are

subject to change without notice. Images are representative;

production models may vary. No portion of these materials may

be duplicated, used, or disclosed without prior written permission

from Webasto Charging Systems, Inc.

Disclaimer: this manual includes the latest information available

at the time of printing. Webasto Charging Systems, Inc., reserves

the right to make changes to this manual and/or product without

further notice. Changes or modications to this product not

completed by an authorized service provider could void the

product warranty.

posicharge.com | posichargeprocore.com | webasto-charging.com

Page iii of iv Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

A NOTE ABOUT CUSTOMER SUPPORT

Please write down the unit serial number in the Owner’s Record

(below) to ensure superior service, and have it available when

contacting Webasto Customer Service. The serial number can be

found on the nameplate rating label on the left side of the unit.

Customer Support

[email protected]

1–866–767–4242

Parts

[email protected]

Owner’s Record

Model:

PosiCharge ProCore™

Serial Number (SN):

Installation Date:

MAC Address ID:

Page iv of iv Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

Contents

1. Symbol Usage ........................................................ 1

2. Performance Ratings ............................................. 2

3. Operation ............................................................... 3

3.1. Charger Display ....................................................................3

3.2. Battery Display......................................................................4

3.3. Buttons..................................................................................7

3.4. Standby Switch and USB Port ..............................................8

3.5. Power Module Redundancy..................................................9

3.6. Power Module Replacement.................................................9

3.7. User-Level Troubleshooting................................................10

3.8. Maintenance .......................................................................12

Figures

Figure 1 Charger Display...............................................................3

Figure 2 Battery Display ................................................................4

Figure 3 Alternate Battery Display .................................................6

Figure 4 Standby Switch and USB Port.........................................8

Tables

Table 1 ProCore™ Physical and Performance Parameters ..........2

Page 1 of 13 Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

Indicates information about safety practices

which, if not followed, could result in personal

injury, re, or equipment overheating

Indicates helpful information for installation

or usage, but does not contain personnel or

equipment safety-related information

1. Symbol Usage

The PosiCharge ProCore™is designed with safety as the

highest priority. The following safety precautions must be read

and observed.

WARNING

NOTE

Page 2 of 13 Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

Power Rating 10 kW 15 kW 20 kW

30 kW w

a single

cable

30 kW w

a single

cable

30 kW w

a dual

cable

30 kW w

a dual

cable

Max. output current

at 24/36/48V

(A)

200/200/

200

320/320/

320

400/400/

400

400/400/

400

500/500/

500

500/500/

500

600/600/

600

Max. output

current at 60V

(A)

167 250 320 320 500 500 500

Max. output current

at 48/72/80V

(A)

200/139/

125

300/208/

187

400/278/

250

400/400/

375 NA NA NA

Max. output

current at 100V

(A)

100 150 200 300 NA NA NA

Min. input

conductor size

(AWG)

12 10 8 6 6 6 6

Min. grounding

conductor size

(AWG)

12 10 8 8 8 8 8

Min. input wire

terminal torque

(in-lb)

30–33 30–33 30–33 30–33 30–33 30–33 30–33

Min. ground wire

terminal torque

(in-lb)

35–44 35–44 35–44 35–44 35–44 35–44 35–44

Circuit breaker

rating 480 VAC 20A 25A 40A 50A 50A 50A 50A

Connector option Euro Euro Euro Euro Rema Euro Euro

SBX

Dimensions

H×W×D (in)

28.5×20

×7

28.5×20

×11.5

28.5×20

×11.5

28.5×20

×16.5

28.5×20

×16.5

28.5×20

×16.5

28.5×20

×16.5

Weight

(with cables) 81 lbs 129 lbs 129 lbs 173 lbs 184 lbs 197 lbs 197 lbs

Table 1 ProCore™ Physical and Performance Parameters

Table 1 provides the physical and performance parameters for

each ProCore™model.

2. Performance Ratings

• Operating temperature range: −25 °C to 45 °C

• Storage temperature range: −30 °C to 65 °C

Page 3 of 13 Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

Figure 1 Charger Display

Indicator Description

Status • Indicates whether a vehicle is connected to the

charger (Figure 1)

"Connect Vehicle" indicates that there is no

vehicle connected to the charger (and that in

order to be connected, it must be connected).

The charger is idle.

Charger

name

• Displays the name broadcast to the

ProCore™Mobile Application (App)

You can change the charger name, using the

mobile app, in the Charger Data window.

Charger

maximum

output

power

• Displays the power rating for the charger

The value changes as modules are added

or removed.

Day and

time

• The ProCore™Mobile App automatically sets

this indicator.

NOTE If the status bar displays

“Connect Vehicle,” then the buttons

have no function.

3. Operation

3.1. Charger Display

Page 4 of 13 Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

Figure 2 Battery Display

The graphical battery display (Figure 2) changes, showing

parameters relating to the battery state of charge (SOC), when the

charger connects to a battery.

3.2. Battery Display

Indicator Description

SOC wheel The charger estimates the battery charge

percentage (or SOC) at the connection.

The SOC wheel adds segments as the

battery charges. The SOC displayed in

the center of the wheel increases in value.

The color of the wheel also indicates the

SOC, as indicated below, allowing the

battery charging status to be monitored at

a distance.

Color Charge Percentage

Yellow Less than 80%

Blue 80% or greater

Green 100% fully charged battery

Page 5 of 13 Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

Indicator Description

Equalization (EQ)

schedule indicator Color Meaning

Light gray No EQ scheduled

Black EQ scheduled

Flashing green EQ charge in progress

Solid green EQ charge completed

for the current week

Battery temperature The temperature reading comes from

a temperature sensor installed in the

battery. If there is no sensor, then the

display grays out.

The display can be set to °F or °C, using

the ProCore™Mobile App Charger Setup/

Display Options window.

If the battery is over-temperature, then

the charger faults and displays the battery

temperature window as red.

Status bar Indicates the charging status with the

following displays:

• Charging

• Charge Stopped

• Charge Completed

• EQ Charging

• Full Charging

• O󰀪ine-charging stopped to use the

ProCore™Mobile App to change

the conguration

• Fault-additional information displays

about the fault or warnings

Page 6 of 13 Webasto Charging Systems, Inc.

PosiCharge ProCore™Operations and Maintenance Manual

24407-W-03 Rev-01

Water level

indicator

Charge current

and voltage

The charger controls the charging current

via Webasto proprietary

charging algorithms.

Color Indication

Grayed out There is no battery

monitor and

identier (BMID)

with a water level

sensor present.

Red background LOW: the battery

water level is low.

White background OK: the battery

water level is OK.

Indicator Description

3.2.1. Alternate Battery Display

You can switch the battery graphical display to an alternate tabular

battery display that shows additional parameters for the

charging battery.

3.2.1.1. Press and hold the Start button for three seconds to

change the graphical battery display to the alternate

tabular battery display (Figure 3). Repeat this step to

return the display to the graphical battery display.

Figure 3 Alternate Battery Display

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