WeatherTech Truck Bed Cover Guide de démarrage rapide
Thank you for purchasing a Truck Bed Cover from WeatherTech®. Manufactured with pride using
superior quality materials and workmanship. With proper care, your cover will provide years of
service and enjoyment.
NOTICE TO INSTALLER: Even if familiar with cover, read instructions prior to installation as
improvements may be made without notice. Always handle cover and components with care.
If you have questions or problems, have serial number ready and call customer service. When
done, these instructions must be given to the consumer.
NOTICE TO CONSUMER: Before using cover, read operating, maintenance and safety sections.
Save these instructions for future reference.
FOR YOUR RECORDS
DATE PURCHASED:
WHERE PURCHASED:
SERIAL NUMBER:
(Located on decal under rear bar by tailgate)
INSTALLATION INSTRUCTIONS AND
OWNER’S MANUAL
Roll Up Truck Bed Cover
Questions? (800) 441-6287
.com
1 MacNeil Ct, Bolingbrook, IL 60440
2
PARTS DIAGRAM
PREPARATION
This document is typically used with trucks that have 78" or longer boxes. Unpack cover
components and clean truck box.
COMPONENTS
• (1) Alcohol pad
• (8) Clamps
• (2) Driver side rails
• (1) Front header seal
• (1) Left and (1) right tension adjuster
with nuts and bolts
• (2) Passenger side rails
• (1) Pre-rolled cover assembly
• (2) Rear seals
TOOLS NEEDED
• (2) 1/2” Wrenches
• Marking pen
• Protective eyewear
• Scissors
• Tape measure or ruler
• Torque wrench with 1/2” socket
• Spring clamp - optional
NOTE: With an under the rail drop-in bed liner, installation is possible with minimal trimming/
cutting of bed liner at front corner of box and back by tailgate to allow side rail to install
properly. Considerable trimming/cutting is required with an over the rail drop-in bed liner.
NOTE: For additional protection against the elements, locate and seal miscellaneous factory
holes, crevices, stake pockets, etc. that may be in box (sealant not included).
! CAUTION: Over torquing hardware may damage components.
Quick release storage straps
Front bar
Tension adjuster
Front header
seal
Rear seal
(8) Rail clamps Left side rail
Dual locking system
on rear bar Right side rail
Rear bar
Support
bows
Front (closest to cab)
Rear
2 3
1: INSTALLING SIDE RAILS
NOTE: Some installs require special instructions. If required, follow special instructions
for side rail attachment along with these standard instructions.
A. Locate two side rail sections with matching profiles displayed in image below.
B. Unroll hook and loop and slide into front side rail channel.
C. Slide rear side rail with strike onto pre-installed assembly bracket on front side rail without
strike.
NOTE: Side rails should have little to no gap at assembly bracket.
Front side rail
(without strike)
Rear side rail (with strike)
Pre-installed
assembly bracket
D. Attach rear side rail with strike to assembly bracket with flanged hex bolt and square nut. Align
side rails then tighten with 1/2" wrench.
NOTE: Do not use impact tools to tighten hardware to assembly bracket.
Square nut
Flanged hex bolt
Strike
4
1: INSTALLING SIDE RAILS (Continued)
E. Position side rail with weather strip against
inside lip of box. Push side rail forward until it
touches front of box.
IMPORTANT: Ensure strike is positioned at
rear of box.
F. At front, adjust top of side rail until flush with
top of box and hold with assistance of another
person or a spring clamp. Top of side rail flush with
top of box
This surface of the
side rail should be
level
G. Install first clamp as close to front of box as
possible and then use 1/2” wrench to tighten.
IMPORTANT: To keep side rail secured on
truck, ensure clamp teeth engage grooves on
side rail, turn nut finger tight, then use wrench
to finish tightening.
H. Verify side rail is level. If side rail is not level,
perform one of the following:
If side rail tilts up: loosen and lower clamp,
engage teeth and then retighten clamp.
If side rail tilts down: loosen and raise clamp,
engage teeth and then retighten clamp.
Position 1st clamp
as close to front of
box as possible
Temporary
spring clamp
This surface of
side rail should be
level
Adjust clamps
up or down until
they hold side
rail level when
tightened
Top of side rail flush
with top side of box
at front
Strike at rear
4 5
1: INSTALLING SIDE RAILS (Continued)
I. Adjust side rail flush with top of box, install second clamp on side rail 1/3rd from front of box.
Repeat clamping procedure.
J. Adjust side rail flush with top of box, install third clamp at side rail splice (where two side rail
sections meet). Repeat clamping procedure.
NOTE: The third clamp covers the side rail splice and engages grooves on both rails. If clamp
cannot be installed on side rail splice, install third clamp as close as possible to side rail splice
favoring rail section closest to the tailgate.
K. At rear of box, place rear clamp as close to tailgate as possible. Adjust side rail height until
flush with top of tailgate. Repeat clamping procedure.
IMPORTANT: To keep side rail secured on truck, ensure clamp teeth engage grooves on
side rail, turn nut finger tight, then use wrench to finish tightening.
3rd Clamp
2nd Clamp
1st Clamp
4th Clamp
1/3rd from front of box
Centered on side rail splice
NOTE: For trucks with electric tailgates, typically side rail must be installed slightly higher to
eliminate interference.
L. Repeat Step 1 to install side rail on opposite side.
M. Torque all clamps to 20 ft-lbs or value specified in special instructions (if supplied).
6
2: APPLYING FRONT HEADER SEAL
NOTE: For best adhesion, ensure air and surface
temperatures are above 60° F.
A. Ensure bulkhead is clean, wipe top surface with
alcohol pad.
IMPORTANT: Save alcohol pad for use in Step 3.
B. Peel paper back as you go, align and adhere
front header seal gasket at one corner across
box to opposite corner and cut to length.
IMPORTANT: Ensure raised portion of seal
is against inside edge of box while unraised
portion is toward cab.
Clean top
of bulkhead
Align seal against front of side rail and
inside edge of box starting here
Toward cab
Toward inside
edge of box
6 7
3. APPLYING REAR SEAL
NOTE: For best adhesion, ensure air and surface
temperatures are above 60°F.
A. Clean underside of side rail with alcohol pad
saved in Step 2. Hold seal up to end of side rail,
ensure end of seal contacts edge of box.
Side rail
Edge of box
Rear seal
B. Mark seal leg and then cut notch in seal.
Mark for cutting
Rear seal
Side rail
C. Peel paper back, align and adhere seal to end
of side rail.
Side rail
Edge of box
Rear seal
Trim excess
seal
D. Rear seal installed.
Rear seal
8
4: INSTALLING TENSION ADJUSTERS
A. The cover comes pre-rolled in open position
for ease of installation. Set pre-rolled cover on
tailgate with front bar facing up. Align tension
adjuster (marked “L”) on driver side of cover as
shown.
“L” left
tension adjuster
Nut
B. Turn 1-1/4” bolt with flat washer onto nut in
front bar. Leave loose for now. Repeat for
tension adjuster (marked “R”) on passenger
side of cover and leave bolt loose as well.
8 9
5: MOUNTING COVER TO SIDE RAILS
A. Set cover at front of box on side rails (behind
cab) with front bar facing up.
B. Roll front bar onto front side rails and fold/
tuck vinyl flap under front bar. Now, front bar
will face down. Let straps hang inside of box.
Push front bar forward until it sets flat on front
of side rails and extends past them.
C. Slide left tension adjuster until it engages
under side rail (see Step 5F). Push bar
back and forth to line up holes. Do not turn
adjustment wheel. Insert bolt from top then
secure with washer and nut from bottom.
Insert bolt
from top
D. Hold bolt at top and tighten nut under side
rail. Repeat Step 5C and 5D for right tension
adjuster.
Hold bolt
Tighten nut
5: MOUNTING COVER TO SIDE RAILS (Continued)
E. Center the front bar between the two side rails.
Center front bar between side rails until
space is equal at both ends
Side rail
NOTE: Before tightening, ensure the vinyl flap is
tucked under front bar.
Vinyl flap tucked
under front bar
Cab
Front seal
Side rail
F. With the tension adjuster's support tab under
the side rail, tighten bolt (left loose earlier)
under front bar on each tension adjuster.
Position tab
under side rail
Tighten bolt
10
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