Watson-Marlow Qdos30 Manuel utilisateur

Contents

1 Declaration of conformity 3

2 Declaration of incorporation 4

3 Warranty 5

4 When you unpack your pump 7

5 Information for returning pumps 9

6 Safety notes 10

7 Pump specifications 12

7.1 Dimensions 15

7.2 Weights 15

8 Good pump installation practice 16

8.1 General recommendations 16

8.2 Do's and do not's 17

9 Connecting to a power supply 18

10 Start-up check list 19

11 Switching on the pump for the first time 20

12 Switching the pump on in subsequent power cycles 22

13 Pump operation 23

13.1 Keypad functions 23

13.2 SCREEN ICONS 24

13.3 Switching between modes 25

14 Manual 26

15 Flow calibration 28

16 Fluid recovery mode 31

17 Main menu 33

17.1 Fluid level monitor 34

17.2 Security settings 37

Watson-Marlow qdos30 Manual Pump User Manual 1

WATSON-MARLOW MANUALS

m-qdos30-manual

Watson-Marlow qdos30

Manual pump

17.3 General settings 40

17.4 MODE menu 44

17.5 Control settings 45

17.6 Help 46

18 Troubleshooting 47

18.1 Leak detection 48

18.2 Error codes 49

18.3 Technical support 50

19 Drive maintenance 51

20 Pumphead Replacement 52

20.1 Connecting interface tubing 56

21 Ordering information 59

21.1 Pump part numbers 59

21.2 Spares and accessories 60

22 Performance data 62

22.1 Pumping conditions 62

22.2 Pressure capability 62

22.3 Dry running 62

22.4 Pumphead life 62

22.5 Performance curves 63

23 Trademarks 64

24 Publication history 64

Watson-Marlow qdos30 Manual Pump User Manual 2

1 Declaration of conformity

This pump is ETL listed: ETL control number 3050250. Cert to CAN/CSA

std C22.2 No 61010-1. Conforms to UL std 61010A-1.

See 7 Pump specifications on page 12.

m-qdos30-manual-11 3

2 Declaration of incorporation

The information in this user guide is believed to be correct at the time of publication.

However, Watson- Marlow Limited accepts no liability for errors or omissions.

Watson-Marlow has a policy of continuous product improvement, and reserves the

right to alter specifications without notice. This manual is intended for use only with

the pump it was issued with. Earlier or later models may differ. The most up-to-date

manuals appear on the Watson-Marlow website: http://www.wmftg.com.

m-qdos30-manual-11 4

3 Warranty

Watson-Marlow Ltd (“Watson-Marlow”) warrants this product to be free from defects

in materials and workmanship for three years from the date of shipment, under

normal use and service.

Watson-Marlow’s sole responsibility and the customer’s exclusive remedy for any

claim arising out of the purchase of any product from Watson-Marlow is, at Watson

Marlow’s option: repair, replacement or credit, where applicable.

Unless otherwise agreed in writing, the foregoing warranty is limited to the country

in which the product is sold.

No employee, agent or representative of Watson-Marlow has the authority to bind

Watson-Marlow to any warranty other than the foregoing unless in writing and

signed by a director of Watson-Marlow. Watson-Marlow makes no warranty of the

fitness of its products for a particular purpose.

In no event:

i. shall the cost of the customer’s exclusive remedy exceed the purchase price of

the product;

ii. shall Watson-Marlow be liable for any special, indirect, incidental,

consequential, or exemplary damages, however arising, even if Watson-Marlow

has been advised of the possibility of such damages.

Watson-Marlow shall not be liable for any loss, damage, or expense directly or

indirectly related to or arising out of the use of its products, including damage or

injury caused to other products, machinery, buildings, or property. Watson-Marlow

shall not be liable for consequential damages, including, without limitation, lost

profits, loss of time, inconvenience, loss of product being pumped, and loss of

production.

This warranty does not obligate Watson- Marlow to bear any costs of removal,

installation, transportation, or other charges which may arise in connection with a

warranty claim.

Watson-Marlow shall not be responsible for shipping damage of returned items.

Conditions

lProducts must be returned by pre-arrangement to Watson-Marlow, or a Watson-

Marlow approved service centre.

lAll repairs or modifications must have been made by Watson-Marlow Ltd, or a

Watson-Marlow approved service centre or with the express permission in

writing of Watson-Marlow, signed by a manager or director of Watson-Marlow.

lAny remote control or system connections must be made in accordance to

Watson-Marlow recommendations.

lAll PROFIBUS systems must be installed or certified by a PROFIBUS approved

installation engineer.

m-qdos30-manual-11 5

Exceptions

lConsumable items including tubing and pumping elements are excluded.

lPumphead rollers are excluded.

lRepairs or service necessitated by normal wear and tear or by lack of reasonable

and proper maintenance are excluded.

lProducts which, in the judgement of Watson-Marlow, have been abused,

misused, or subjected to malicious or accidental damage or neglect are excluded.

lFailure caused by electrical surge is excluded.

lFailure caused by incorrect or sub-standard system wiring is excluded.

lDamage by chemical attack is excluded.

lAncillaries such as leak detectors are excluded.

lFailure caused by UV light or direct sunlight.

lAll ReNu pumpheads are excluded.

lAny attempt to disassemble a Watson-Marlow product will invalidate the product

warranty.

Watson-Marlow reserves the right to amend these terms and conditions at any time.

m-qdos30-manual-11 6

4 When you unpack your pump

Unpack all parts carefully, retaining the packaging until you are sure all components

are present and in good order. Check against the components supplied list, below.

Packaging disposal

Dispose of packaging materials safely, and in accordance with regulations in your

area. The outer carton is made of corrugated cardboard and can be recycled.

Inspection

Check that all components are present. Inspect components for damage in transit. If

anything is missing or damaged, contact your distributor immediately.

Components supplied

lqdos30 pump drive unit

lReNu120 pumphead

lUser connection collars

lThe designated power cable (attached to the pump drive unit)

lCD-ROM containing these operating instructions

lQuick start manual

lProduct safety information booklet

Optional accessories

lAdditional ReNu pumphead

lHMI protective cover

lInterface tubing

lInput and output (I/O) leads

m-qdos30-manual-11 7

Storage

This product has an extended shelf life. However, care should be taken after storage

to ensure that all parts function correctly. Please observe the storage

recommendations and use-by dates which apply to tubing you may wish to bring

into service after storage.

m-qdos30-manual-11 8

5 Information for returning pumps

In compliance with the UK Health and Safety at Work Act and the Control of

Substances Hazardous to Health Regulations, you are required to declare the

substances which have been in contact with product (s) you return to Watson-

Marlow or its subsidiaries or distributors. Failure to do so will cause delays. Please

ensure that you fax us this form and receive an RGA (Returned Goods Authorisation)

before you despatch the product(s). A copy of this form must be attached to the

outside of the packaging containing the product(s).

Please complete a separate decontamination certificate for each product. A copy of

the appropriate decontamination certificate can be downloaded from the Watson-

Marlow website at: www.wmftg.com/decon.

You are responsible for cleaning and decontaminating the product(s) before return.

m-qdos30-manual-11 9

6 Safety notes

In the interests of safety, this pump and pumphead should only be used by

competent, suitably trained personnel after they have read and understood this

manual, and considered any hazard involved. If the pump is used in a manner not

specified by Watson- Marlow Ltd, the protection provided by the pump may be

impaired.

Any person who is involved in the installation or maintenance of this equipment

should be fully competent to carry out the work. In the UK this person should also be

familiar with the Health and Safety at Work Act 1974.

This symbol, used on the pump and in this manual, means:

Caution, refer to accompanying documents.

This symbol, used on the pump and in this manual, means: Do

not allow fingers to contact moving parts.

This symbol, used on the pump and in this manual, means:

Caution, hot surface.

Fundamental work with regard to lifting, transportation,

installation, starting-up, maintenance and repair should be

performed by qualified personnel only. The unit must be isolated

from mains power while work is being carried out. The motor

must be secured against accidental start-up.

There is a non-replaceable fuse on the switch-mode power

supply board. In some countries, the mains power plug contains

a replaceable fuse. There are no user-serviceable fuses or parts

inside this pump.

This pump must be used only for its intended purpose.

The pump must be accessible at all times to facilitate operation and maintenance.

Access points must not be obstructed or blocked. Do not fit any devices to the drive

unit other than those tested and approved by Watson-Marlow. Doing so could lead to

injury to persons or damage to property for which no liability can be accepted.

If hazardous fluids are to be pumped, safety procedures specific to the particular fluid

and application must be put in place to protect against injury to persons.

This product does not comply with the ATEX directive and must

not be used in explosive atmospheres.

If pumping flammable liquids, a full risk assessment should be

completed prior to use.

m-qdos30-manual-11 10

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