Wassermann Polyquick 260 Manuel utilisateur
Combination Automat
Polyquick 260
Pressure Polymerisation Unit and Compactor
USER MANUAL
Dear customer,
Thank you for choosin a product from the Wassermann ran e. Wassermann Dental-
Maschinen incorporates the hi hest standards of quality and the latest technolo y.
In order to enjoy maximum performance and years of trouble-free operation, please read
this user manual carefully before you connect this device and start work, and operate the
device accordin to the recommended uidelines. The operation safety and the
functionality of this device can only be uaranteed if you follow both the eneral safety
uidelines and the applyin laws to prevent accidents as well as the precautions iven in
this user manual. We are not liable for any dama es which occur due to inappropriate
usa e or faulty operation of this device.
Make sure that anyone usin this device has read and understood this user
manual.
Keep this user manual in a safe place where it can be referred to as required at
any time.
The unit complies with the relevant EU uidelines.
The unit is subject to the EU uidelines 2012/19/EU (WEEE Directive).
Company address:
Wassermann Dental-Maschinen GmbH
Rudorffwe 15-17
21031 Hambur , Germany
Phone : +49 (0)40 730 926 -20/ -24 Fax.: +49 (0)40 730 37 24
www.wassermann.hambur
Erstellt: 14.07.17/ msc Version: 2 Polyquick 260: 170993 ab #00158938
.
Contents
1 Features.............................................................................................................................4
2 Safety Symbols used in this Manual..................................................................................4
3 Safety Guidelines...............................................................................................................5
4 Responsibility for Operation or Dama e............................................................................6
5 Application..........................................................................................................................6
6 Before Startin ...................................................................................................................7
6.1 Transport.....................................................................................................................7
6.2 Installation...................................................................................................................7
6.3 Stora e........................................................................................................................7
7 Installation/ Start-up...........................................................................................................8
7.1 Settin the Correct Pressure.......................................................................................8
7.2 Start-up........................................................................................................................9
8 Operation.........................................................................................................................14
8.1 General Operatin Instructions.................................................................................14
8.2 Operation...................................................................................................................15
9 Troubleshootin ...............................................................................................................16
10 Care and Maintenance...................................................................................................17
10.1 Cleanin ..................................................................................................................17
10.2 Maintenance............................................................................................................17
10.3 Repairs....................................................................................................................18
10.4 Spare Parts..............................................................................................................18
10.5 Service Hotline 0049 (0)40 / 730 926 -20/ -24........................................................18
10.6 Scope of Delivery/ Accessories...............................................................................18
10.7 Warranty..................................................................................................................18
11 Technical Data...............................................................................................................19
12 Disposin of the Unit......................................................................................................20
12.1 Information on Disposal for Countries within the EU..............................................20
13 EU Declaration of Conformity........................................................................................21
1 Features
• Compact table-top unit for pressure polymerisation up to 105°C in a water bath
• Very lar e capacity Ø 240 mm, usable depth 160 mm, suitable for extra lar e articulators
• Touch screen for fast and easy operation
• Up to three individually confi urable polymerisation sta es
• The device can also be operated as a pressure compactor
• Rapid drainin : prompt switch between the two modes
• Separate menu for each mode
• Intelli ent workflow preset by the software helps the user to ensure operational safety
• Remainin time displayed to the second
• Powerful, electronically controlled heatin for optimal water temperature
• Pressure relief valve for protection in case of malfunction (7 bar)
• Safety lid with bayonet lock
• Dry-run protection
• En ravin in container indicatin max. water level
• Time and cost savin due to thermal insulation
• Low maintenance, easy to service
• Made almost entirely of stainless steel
2 Safety Symbols used in t is Manual
Warning!
This is a warnin of risk situations and dan ers.
Failure to observe this warnin could be life-threatenin . These warnin s has to
be observed.
Information!
This symbol draws your attention to specific features that has to be observed.
4
3 Safety Guidelines
Confi urin and operatin this equipment requires precise knowledge and observance
of the instructions in this user manual. The equipment is desi ned only for its intended
application.
WARNING:
Servicin and repairs should be carried out only by authorised specialists.
Disconnect the power plu before startin any maintenance work.
Make sure that the equipment is connected to the correct power source.
The safety valve on the pressure tank opens automatically if the operatin
pressure is more than 7 bar.
The pressure can be activated only if the door is closed completely, since a
safety door contact is installed.
Dry-run protection, which switches off at 112°C (brown button on the left side of
the device).
WARNING: Risk of scalding during t e Hot Polymerisation.
Never open t e lid w ile t e unit is under pressure !
Never open t e lid w ile t e temperature is ig er t an 97 °C !
Open t e lid slowly!
Display information ave to be followed !
For safety-related reasons ( ot water, pressure), only t e valves and oses
meant for t is purpose must be used for draining. If parts of different
design are used / installed (self-made), t ere is a risk of scalding!
5
4 Responsibility for Operation or Damage
The responsibility for operatin the device lies exclusively with the owner or user if said
device is incorrectly serviced, maintained or altered by persons not employed by an
authorised dealer or if the device is used in a manner contrary to its specified purpose.
The unit has to be maintained and operated in accordance with this user manual.
Wassermann Dental-Maschinen GmbH is not responsible for dama e arisin from the
nonobservance of these instructions.
Warranty and responsibility provisions contained in the sales and supply conditions of
Wassermann Dental-Maschinen GmbH are not extended by these instructions.
5 Application
The Polyquick 260 is a pressure polymerisation unit for hot and cold polymerisation of
plastics. It can be set to a maximum temperature of 105°C and the polymerisation
pressure can be adjusted to a maximum of 5 bar. In automatic mode, the polymerisation
time can be preselected up to 99 hours. It has a particularly lar e pressure pot volume and
can hence also accommodate extra lar e articulators or up to 6 brass flasks includin
clamp. A touch screen and the newly developed control panel allow the user to set the
relevant parameters quickly and easily usin self-explanatory symbols. The Polyquick 260
can also be used as a pressure compactor without heatin .
Only use the device for this type of application.
6
6 Before Starting
6.1 Transport
Before transportin the unit, ensure that it has been unplu ed from the power socket.
Make sure that it is packed correctly in order to avoid accidental dama e.
Be sure to check for any transport dama e when unpackin the oods. Note
down any dama e if found.
6.2 Installation
Open the box, remove the packin materials, and carefully lift out the device and
accessories. Check the included accessories.
The device has to stand horizontally on a steady and even surface.
Install the device in a place where it will not block the workin area and the
functionality (take the dimensions into account).
Do not install the unit outdoors or in places without proper ventilation.
Before start-up, be sure the device reaches room temperature.
It is advisable to install the device firmly on the draina e system, since very hot
water can drain off from it. This also simplifies the process of complete
emptyin , e. . for cleanin .
6.3 Storage
If the unit is to be stored for an extended period, protect it from moisture and dust.
7
7 Installation/ Start-up
Before commissionin , please install the followin connections:
Install the pressure hose included in the scope of supply and provide for an
appropriate outlet.
After settin the workpiece, fill the device with tap water, at most up to the en ravin in the
tank. Establish a pneumatic connection of minimum 2 bar. If the pneumatic pipe is lon ,
pay attention to the hose cross-section (internal diameter min. 6 mm). Every pneumatic
pipe must always have a maintenance unit. Ensure a constant pressure by usin the
pressure reducer.
Finally, insert the plu into the socket – make sure that the volta e specification of the
device and the mains network is identical.
Never operate the device wit out water, since the heatin unit immediately
heats up to 60°C or to the preheatin temperature when the power switch is
activated. If required, the heatin unit can be switched off via the display.
7.1 Setting t e Correct Pressure
Before fillin the tank, remove the accessories and set the correct polymerisation
pressure. Proceed as follows (ima e, see 5.2):
1. Activate main switch ( reen rocker switch).
2. Close lid.
3. Touch the Pressure key (ima e, see 5.2). (4.0 bar default).
4. If the pressure is very less (min. 2 bar), increase the pressure (max.5 bar) usin the
black re ulator on the back side. Release the re ulator by pullin to do the settin
and press it in once a ain.
5. If the pressure is too hi h, switch off the pressure (ima e, see 5.2) and release
the pressure. Turn the pressure re ulator on the back side in the "minus" direction
several times; then, apply pressure to the tank. You can set the desired pressure by
turnin the re ulator in the "plus" direction (max. 5 bar)
8
5
5
7.2 Start-up
Define the unit's main parameters before switchin it on. These settin s are performed in
the Set-Up Menu . Familiarise yourself with the system's various options before
startin the polymerisation process. This particularly applies to functions and .
(Please see „setup menu pa e 1“ on pa e 10 of this manual).
T e Start menu in Polymerisation mode
Name of the unit Actual-Temperatur Open Setup menu
Heater ON/OFF* Pressure ON/OFF* Pro ramme parameter and
Polymerisation
*Inverted (back round is black) = ON
T e Start menu in Compactor mode (wit out eater)
9
13
2
456
3
714
Setup menu page 1
In the Setup menu the followin settin s can be made:
Preheatin temperature Clock timer Forward in menu
Sleep Heater ON/OFF back to Start menu
Mode: Polymerisation / Compaction wit out eater
Setup menu page 2
°C/°F Date and Time Forward in menu
Work mode Information back to Start menu
10
89
13 9
15
7
10
12
14
16
16
11
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