WAGNER PM500 Manuel utilisateur
B_04200
Pneumatic Double
Diaphragm Pump PM500
Version 01/2013
Translation of the Original
Operating Manual
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OPERATING MANUAL
VERSION 01/2013 ORDER NUMBER DOC 2335747
Contents
1 ABOUT THESE INSTRUCTIONS 5
1.1 Preface 5
1.2 Warnings, Notices and Symbols in these Instructions 5
1.3 Languages 6
1.4 Abbreviations in the Text 6
2 CORRECT USE 7
2.1 Device Types 7
2.2 Type of Use 7
2.3 Use in an Explosion Hazard Area 7
2.4 Safety Parameters 8
2.5 Processible Materials 8
2.6 Reasonably Foreseeable Misuse 9
2.7 Residual Risks 9
3 IDENTIFICATION 10
3.1 Explosion Protection Identication 10
3.2 Maximum Surface Temperature 10
4 GENERAL SAFETY INSTRUCTIONS 11
4.1 Safety Instructions for the Operator 11
4.1.1 Electrical Equipment 11
4.1.2 Personnel Qualications 11
4.1.3 Safe Work Environment 11
4.2 Safety Instructions for Sta 11
4.2.1 Safe Handling of WAGNER Spray Devices 12
4.2.2 Grounding the Unit 12
4.2.3 Material Hoses 12
4.2.4 Cleaning 13
4.2.5 Handling Hazardous Liquids, Varnishes and Paints 13
4.2.6 Touching Hot Surfaces 13
4.2.7 Explosion Hazard 14
4.2.8 Noise Risk 14
4.2.9 Material Chemical Compatibility 14
4.2.10 Emergency Stop 14
4.2.11 Tightness Check 14
4.2.12 Maintenance 14
4.3 Use in Areas Subject to Explosion Hazards 15
4.3.1 Safety Regulations 15
4.3.2 Operation without Fluid 16
4.3.3 Maximum Surface Temperature 16
4.3.4 Maximum Surface Temperature - Exothermic Reactions 16
4.3.5 Connection Pipes 16
4.3.6 Pump Protection 16
5 DESCRIPTION 17
5.1 Areas of Application 17
5.2 Scope of Delivery 17
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5.3 Data 18
5.3.1 Materials of the Fluid Transporting Parts 18
5.3.2 Technical Data 19
5.3.3 Dimensions and Connections 20
5.3.4 Performance Diagrams 21
5.4 Mode of Operation 22
6 ASSEMBLY AND COMMISSIONING 23
6.1 Transportation 23
6.2 Storage 23
6.3 Assembly 23
6.4 Grounding 27
6.5 Commissioning 29
6.5.1 Safety Regulations 29
6.5.2 Preliminary Operations 30
6.5.3 Unit Pressure Tightness Test 31
7 OPERATION 32
7.1 Operation 32
7.2 Ending Work 32
7.3 Storage Over Longer Periods of Time 32
8 TROUBLE SHOOTING AND RECTIFICATION 33
9 MAINTENANCE 35
9.1 Safety Instructions 36
9.2 Diaphragm Replacement (Preventive Maintenance) 36
9.3 Diaphragm Replacement (Due to Breakage) 38
9.4 Cleaning / Replacement of the Suction and Delivery Non-Return Valves 42
9.5 Replacement of the Reversing Valve 42
9.6 Material Hoses 43
9.7 Decommissioning 43
10 SPARE PARTS 44
10.1 How Can Spare Parts Be Ordered? 44
10.2 PM500 Pump 45
11 GUARANTEE AND CONFORMITY DECLARATIONS 48
11.1 Important Notes Regarding Product Liability 48
11.2 Warranty Claim 48
11.3 CE Declaration of Conformity 49
Contents
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OPERATING MANUAL
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1.2 WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS
1 ABOUT THESE INSTRUCTIONS
Warning instructions in this operating manual highlight particular dangers to users and
device and state measures for avoiding the hazard.These warning instructions fall into the
following categories:
Danger - immediate risk of danger.
Non-observance will result in death or serious injury.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
Notice - a possibly hazardous situation.
Non-observance may result in material damage.
Note - provides information about particular characteristics and how to proceed.
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
DANGER
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
WARNING
This information warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the hazard and its
consequences.
CAUTION
This information warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the hazard and its consequences.
NOTICE
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
sta.
Operating and service personnel should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the denitions in this
operating manual.
1.1 PREFACE
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OPERATING MANUAL
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1.3 LANGUAGES
1.4 ABBREVIATIONS IN THE TEXT
Number of pieces
Position
Marking in the spare parts lists
Order No. Order No.
Double stroke
Materials:
Polytetrafluorethylene
Ethylene-propylene-diene monomer (rubber)
The operating manual is available in the following languages:
Language: Order No. Language: Order No.
German 2335746 English 2335747
Italian 2335748 French 2335750
Spanish 2335752
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OPERATING MANUAL
VERSION 01/2013 ORDER NUMBER DOC 2335747
2 CORRECT USE
2.1 DEVICE TYPES
2.2 TYPE OF USE
2.3 USE IN AN EXPLOSION HAZARD AREA
Metallic versions (aluminum):
Pneumatic double diaphragm pumps with Order No.
U509.A0
U509.A0A
The device is suitable for processing liquid materials like paints and varnishes in accordance
with the classication into explosion classes IIA or IIB.
The pneumatic double diaphragm pumps can be employed in explosion hazard zones
(Zone 1).
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OPERATING MANUAL
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2.4 SAFETY PARAMETERS
WAGNER accepts no liability for any damage arising from incorrect use.
Use the device only to work with the materials recommended by WAGNER.
Only operate the device as a whole.
Do not deactivate safety xtures.
Use only WAGNER original spare parts and accessories.
2.5 PROCESSIBLE MATERIALS
Fluid materials like paints and varnishes.
Abrasive materials and pigments!
Greater wear of parts carrying the material.
Use the application-oriented model (ow rate/cycle, material, valves, etc.) as
indicated in Chapter 5.3.2.
Check if the uids and solvents used are compatible with the pump construction
materials as indicated in Chapter 5.3.1.
NOTICE
The operation of the pneumatic double diaphragm pump is only allowable under the
following conditions:
The operating sta have previously been trained on the basis of this operating
manual.
The safety regulations listed in this operating manual must be observed.
The operating, maintenance and repair information in this operating manual must
be observed.
The statutory requirements and accident prevention regulation standards in the
country of use must be observed.
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VERSION 01/2013 ORDER NUMBER DOC 2335747
2.6 REASONABLY FORESEEABLE MISUSE
2.7 RESIDUAL RISKS
Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk Source Consequences Specic measures Lifecycle phase
Skin contact with
paints and cleaning
agents
Handling of paints
and cleaning agents
Skin irritations, Wear protective
clothing,
Operation,
allergies observe safety data
sheets
maintenance,
disassembly
Paint in air outside
the dened working
area
Painting outside the
dened working
area
Inhalation of
substances which
are hazardous to
health
Observe working
and operating
instructions
Operation,
maintenance
The following is prohibited:
coating work pieces which are not grounded,
unauthorized conversions and modications to the device,
processing dry or similar coating materials, and
using defective components and spare parts and accessories other than those
described in Chapter 10 of this operating manual.
The forms of misuse listed below may result in health issues and/or equipment damage:
use of powder as coating material and
incorrectly set values for processing.
Wagner double diaphragm pumps are not designed for pumping food.
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OPERATING MANUAL
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3 IDENTIFICATION
3.1 EXPLOSION PROTECTION IDENTIFICATION
3.2 MAXIMUM SURFACE TEMPERATURE
Maximum surface temperature: the same as the permissible material temperature.
Permissible material temperature: +4÷90 °C; +39÷194 °F
Permissible ambient temperature: +4÷40 °C; +39÷104 °F
As dened in the Directive 94/9/EC (ATEX 95), the device is suitable for use in areas where
there is an explosion hazard.
+4°C ambient temperature to +40°C
European Communities
Symbol for explosion protection
Device class II
Category 2 (Zone 1)
Ex-atmosphere gas
Explosion group
Temperature class: maximum surface temperature < 135 °C; 275 °F
Ambient temperature +4 °C to +40 °C: permissible ambient temperature area
Metallic versions (aluminum):
Pneumatic double diaphragm pumps with Order No.
U509.A0
U509.A0A
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