Wacker Neuson PG1 Manuel utilisateur

Operator’s Manual

Pump

PG1

5200025395 01 0115

5200025395

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker Neuson Production

Americas LLC represents an infringement of valid copyrights. Violators will be

prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Original

instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

PG1 Foreword

wc_tx003929gb_FM10.fm 3

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for

the machine models below. These instructions have been written expressly by

Wacker Neuson Production Americas LLC and must be followed during installation,

operation, and maintenance of the machines.

Machine

identification

A nameplate listing the model number, item number, revision number, and serial

number is attached to this machine. The location of the nameplate is shown above.

Serial number

(S/N)

For future reference, record the serial number in the space provided below. You will

need the serial number when requesting parts or service for this machine.

Machine

documentation

From this point forward in this documentation, Wacker Neuson Production

Americas LLC will be referred to as Wacker Neuson.

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement

parts.

If you are missing any of these documents, please contact Wacker Neuson to

order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Machine Item Number

PG1 5200019694

wc_gr012532

Rev.Rev.

kgkg

gpmgpm

lbslbs

hphp

kWkW

m3/hrm3/hr

Type/ModelType/Model

Item NumberItem Number

l/min(rpm)l/min(rpm)

Serial NumberSerial Number

ft.ft.

Serial Number:

Foreword PG1

4 wc_tx003929gb_FM10.fm

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and

maintain the above Wacker Neuson model(s). For your own safety and to

reduce the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

Wacker Neuson expressly reserves the right to make technical modifications,

even without notice, which improve the performance or safety standards of its

machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson reserves the right to change

any portion of this information without notice.

The illustrations, parts, and procedures in this manual refer to Wacker Neuson

factory-installed components. Your machine may vary depending on the

requirements of your specific region.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components contain

or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental

discharge of sparks or flames from the engine exhaust. Spark arresters are

qualified and rated by the United States Forest Service for this purpose. In order to

comply with local laws regarding spark arresters, consult the engine distributor or

the local Health and Safety Administrator.

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and

modifications. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker

Neuson service center according to written instructions published by Wacker

Neuson.

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following

consequences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

Table of Contents

PG1

wc_bo5200025395_01_FM10TOC.fm 5

Foreword 3

1 Safety Information 7

1.1 Signal Words Used in this Manual ....................................................... 7

1.2 Machine Description and Intended Use ............................................... 8

1.3 Safety Guidelines for Operating the Machine ....................................... 9

1.4 Service Safety .................................................................................... 11

1.5 Operator Safety while Using Internal Combustion Engines ............... 13

2 Labels 14

2.1 Label Locations .................................................................................. 14

2.2 Label Meanings .................................................................................. 14

3 Operation 15

3.1 Preparing the Machine for First Use ................................................... 15

3.2 Machine Components ...................................................................... 16

3.3 Machine Components Descriptions .................................................... 16

3.4 Recommended Fuel ........................................................................... 17

3.5 Refueling the Machine ........................................................................ 18

3.6 Positioning and Preparing the Machine for Operation ........................ 19

3.7 Before Starting ................................................................................... 20

3.8 Starting, Operating, and Stopping the Machine ................................. 21

3.9 Emergency Shutdown Procedure ....................................................... 23

4 General Maintenance 24

4.1 Maintaining the Emission Control System .......................................... 24

4.2 Machine Disposal / Decommissioning ................................................ 24

5 Engine Maintenance: Subaru/Robin EH025 25

6 Troubleshooting 27

Table of Contents PG1

wc_bo5200025395_01_FM10TOC.fm

7 Technical Data 28

7.1 Engine .................................................................................................28

7.2 Pump ...................................................................................................28

7.3 Dimensions ..........................................................................................29

8 AEM Safety Manual 31

wc_si000920gb_FM10.fm 7

PG1 Safety Information

1 Safety Information

1.1 Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE

signal words which must be followed to reduce the possibility of personal injury,

damage to the equipment, or improper service.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation

which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

►Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

►To avoid death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

►To avoid possible death or serious injury from this type of hazard, obey all safety

messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

►To avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

wc_si000920gb_FM10.fm

Safety Information PG1

1.2 Machine Description and Intended Use

This machine is a centrifugal de-watering pump. The Wacker Neuson Pump

consists of a gasoline engine, handle, frame, and an impeller with ports for water

suction and discharge. The engine rotates the impeller during operation. Water is

drawn into the pump through the suction port and expelled through the discharge

port. The operator connects hoses to the pump and routes them so that water is

drained from the work area and discharged into an appropriate location.

This machine is intended to be used for general de-watering applications. This machine

is intended for the pumping of clear water up to the flow, head, and suction lift limits also

stated within the product specifications.

This machine has been designed and built strictly for the intended use described

above. Using the machine for any other purpose could permanently damage the

machine or seriously injure the operator or other persons in the area. Machine

damage caused by misuse is not covered under warranty.

The following are some examples of misuse:

■Pumping flammable, explosive, or corrosive fluids

■Pumping water containing solids

■Pumping hot or volatile fluids that result in pump cavitation

■Operating the pump outside of product specifications due to incorrect diameter

hoses, incorrect length hoses, other inlet or outlet restrictions, or excessive

suction lift or head

■Operating the machine outside of factory specifications

■Operating the machine in a manner inconsistent with all warnings found on the

machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global

safety standards. It has been carefully engineered to eliminate hazards as far as

practicable and to increase operator safety through protective guards and labeling.

However, some risks may remain even after protective measures have been taken.

They are called residual risks. On this machine, they may include exposure to:

■Heat, noise, exhaust, and carbon monoxide from the engine

■Fire hazards from improper refueling techniques

■Fuel and its fumes

■Projectile hazard from discharge

To protect yourself and others, make sure you thoroughly read and understand the

safety information presented in this manual before operating the machine.

wc_si000920gb_FM10.fm 9

PG1 Safety Information

1.3 Safety Guidelines for Operating the Machine

Operator

training

Before operating the machine:

■Read and understand the operating instructions contained in all manuals

delivered with the machine.

■Familiarize yourself with the location and proper use of all controls and safety

devices.

■Contact Wacker Neuson for additional training if necessary.

When operating this machine:

■Do not allow improperly trained people to operate the machine. People

operating the machine must be familiar with the potential risks and hazards

associated with it.

Operator

qualifications

Only trained personnel are permitted to start, operate, and shut down the machine.

They also must meet the following qualifications:

■have received instruction on how to properly use the machine

■are familiar with required safety devices

The machine must not be accessed or operated by:

■children

■people impaired by alcohol or drugs

Application

area

Be aware of the application area.

■Keep unauthorized personnel, children, and pets away from the machine.

■Remain aware of changing positions and the movement of other equipment and

personnel in the application area/job site.

■Identify whether special hazards exist in the application area, such as toxic

gases, or unstable ground conditions, and take appropriate action to eliminate

the special hazards before using the machine.

Be aware of the application area.

■Do not operate the machine in areas that contain flammable objects, fuels, or

products that produce flammable vapors.

Safety

devices,

controls, and

attachments

Only operate the machine when:

■All safety devices and guards are in place and in working order.

■All controls operate correctly.

■The machine is set up correctly according to the instructions in the Operator’s

Manual.

■The machine is clean.

■The machine’s labels are legible.

To ensure safe operation of the machine:

■Do not operate the machine if any safety devices or guards are missing or

inoperative.

■Do not modify or defeat the safety devices.

■Only use accessories or attachments that are approved by Wacker Neuson.

wc_si000920gb_FM10.fm

Safety Information PG1

Safe

operating

practices

When operating this machine:

■Remain aware of the machine’s moving parts. Keep hands, feet, and loose

clothing away from the machine’s moving parts.

When operating this machine:

■Do not operate a machine in need of repair.

Personal

Protective

Equipment

(PPE)

Wear the following Personal Protective Equipment (PPE) while operating this

machine:

■Close-fitting work clothes that do not hinder movement

■Safety glasses with side shields

■Hearing protection

■Safety-toed footwear

Safe

operating

practices

■Do not open the priming plug when the pump is hot. Do not loosen or remove

inlet or discharge hose fittings when the pump is hot. Hot water inside could be

pressurized much like the radiator on an automobile. Allow the pump to cool to

the touch before loosening the plug and before loosening or removing the inlet

or discharge hose fittings.

■Do not position the pump on a loose, uneven, or unstable surface where it can

tip, roll, slide or fall! The pump must be secure before operating. Position the

pump on a firm, flat surface.

■Do not open the pump housing cover while the pump is operating or start the

pump with the cover off. The rotating impeller inside the pump can cut or sever

objects caught in it.

■Do not block or restrict flow from the inlet line or the discharge line. Remove

kinks from the discharge line before starting the pump. Operation with a blocked

inlet line or discharge line can cause water inside the pump to overheat.

■Do not reach into or insert anything into the pump while the engine is on! The

impeller inside the pump housing is turning at all times while the engine is

running.

■Do not allow anyone to stand in front of the discharge port when starting the

engine or while priming the pump.

■Always make sure the hose connections on the pump are tight. A loose

connection could cause water to spray or result in a hose falling off the pump

while it is in operation.

■Always make sure the water stream from the pump discharge is not directed in

such a way so as to cause erosion to the surrounding ground or damage or

weakening of nearby structures.

Ce manuel convient aux modèles suivants

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