Wacker Neuson GV 5000A Manuel utilisateur

Generator

GV 5000A

GV 5003A

Operator’s Manual

0157386en 005

0908

0157386EN

DANGER

CARBON MONOXIDE

Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide (CO). This is a poison you cannot see or

smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot

smell the exhaust, you could be breathing CO.

• NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed

areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or

opening windows and doors does NOT supply enough fresh air.

• ONLY use a generator outside and far away from windows, doors, and vents. These

openings can pull in generator exhaust.

Even when you use a generator correctly, CO may leak into the home. ALWAYS use a

battery-powered or battery-backup CO alarm in the home.

If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh

air RIGHT AWAY. See a doctor. You could have carbon monoxide poison.

GV 5000A/5003A Table of Contents

wc_bo0157386en_005TOC.fm 3

1. Foreword 5

2. Safety Information 6

2.1 Operating Safety .................................................................................. 7

2.2 Operator Safety while using Internal Combustion Engines .................. 8

2.3 Service Safety ...................................................................................... 9

2.4 Label Locations .................................................................................. 10

2.5 Safety and Operating Labels .............................................................. 11

3. Operation 13

3.1 Determining Power Requirements ..................................................... 13

3.2 Installation .......................................................................................... 15

3.3 Generator Derating ............................................................................. 16

3.4 Use of Extension Cords ...................................................................... 17

3.5 Control Panel ...................................................................................... 19

3.6 Grounding the Generator ................................................................... 21

3.7 Operating Heavy Loads ...................................................................... 21

3.8 Before Starting ................................................................................... 21

3.9 To Start ............................................................................................... 22

3.10 To Stop ............................................................................................... 22

4. Maintenance 23

4.1 Engine Maintenance ........................................................................... 23

4.2 Periodic Maintenance Schedule ......................................................... 23

4.3 Engine Oil ........................................................................................... 24

4.4 Air Cleaner ......................................................................................... 25

4.5 Spark Plug .......................................................................................... 26

4.6 Engine Speed ..................................................................................... 27

4.7 Storage ............................................................................................... 28

4.8 Transport ............................................................................................ 28

4.9 Troubleshooting .................................................................................. 30

4.10 Electrical Schematic—GV 5000A ....................................................... 31

4.11 Electrical Schematic—GV 5003A ....................................................... 32

Table of Contents GV 5000A/5003A

wc_bo0157386en_005TOC.fm 4

5. Technical Data 33

5.1 Generator ............................................................................................33

5.2 Engine .................................................................................................35

5.3 Sound Specifications ...........................................................................35

Foreword

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1. Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker Neuson model. For your own safety and

protection from injury, carefully read, understand and observe the

safety instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker Neuson

Corporation. This machine is built with user safety in mind; however,

it can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Neuson

Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Neuson Corporation

reserves the right to change any portion of this information without

notice.

All rights, especially copying and distribution rights, are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker

Neuson Corporation represents an infringement of valid copyrights

and will be prosecuted. We expressly reserve the right to make

technical modifications, even without due notice, which aim at

improving our machines or their safety standards.

Safety Information GV 5000A/5003A

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2. Safety Information

This manual contains DANGER, WARNING, CAUTION, NOTICE and

NOTE callouts which must be followed to reduce the possibility of

personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE:Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: Contains additional information important to a procedure.

DANGER

WARNING

CAUTION

GV 5000A/5003A Safety Information

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2.1 Operating Safety

BACKFEED FROM THE GENERATOR INTO THE PUBLIC POWER

DISTRIBUTION SYSTEM CAN CAUSE SERIOUS INJURY OR

DEATH TO UTILITY WORKERS!

Improper connection of generator to a building’s electrical system can

allow electrical current from the generator to backfeed into utility lines.

This may result in electrocution of utility workers, fire, or explosion.

Connections to a building’s electrical system must be made by a

qualified electrician and comply with all applicable laws and electrical

codes.

If connected to a building’s electrical system the generator must meet

the power, voltage, and frequency requirements of the equipment in

the building. Differences in power, voltage, and frequency

requirements may exist and improper connection may lead to

equipment damage, fire, and personal injury or death.

Familiarity and proper training are required for the safe operation of the

machine. Machines operated improperly or by untrained personnel

can be dangerous. Read the operating instructions contained in both

this manual and the engine manual and familiarize yourself with the

location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the machine before

being allowed to operate it.

2.1.1 NEVER operate the generator when open containers of fuel, paint, or

other flammable liquids are near.

2.1.2 NEVER operate the generator, or tools attached to the generator, with

wet hands.

2.1.3 NEVER use worn electrical cords. Severe electrical shock and

equipment damage may result.

2.1.4 NEVER run the electrical cords under the generator, or over vibrating

or hot parts.

2.1.5 NEVER enclose or cover the generator when it is in use or when it is

hot.

2.1.6 NEVER overload the generator. The total amperage of the tools and

equipment attached to the generator must not exceed the load rating

of the generator.

2.1.7 NEVER operate the machine in snow, rain, or standing water.

2.1.8 NEVER allow untrained personnel to operate or service the generator.

The generator set should be set up by a certified electrician.

2.1.9 ALWAYS store the machine properly when it is not being used. The

machine should be stored in a clean, dry location out of the reach of

children.

DANGER

WARNING

Safety Information GV 5000A/5003A

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2.1.10 ALWAYS be sure the machine is on a firm, level surface and will not

tip, roll, slide, or fall while operating.

2.1.11 ALWAYS transport the generator in an upright position.

2.1.12 ALWAYS keep the machine at least one meter (three feet) away from

structures, buildings, and other equipment during use.

2.1.13 ALWAYS keep the area immediately surrounding and underneath the

machine clean, neat, and free of debris and combustible materials.

Make sure that the area overhead is clear of debris that could fall onto

or into the machine or exhaust compartment.

2.1.14 ALWAYS remove all tools, cords, and other loose items from the

generator before starting it.

2.1.15 DO NOT ground this generator.

2.2 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation

and fueling. Read and follow the warning instructions in the engine

owner’s manual and the safety guidelines below. Failure to follow the

warnings and safety standards could result in severe injury or death.

NEVER install a generator in an enclosed area such as a tunnel or a

trench. Using a generator in a tunnel or a trench CAN KILL YOU IN

MINUTES. Generator exhaust contains carbon monoxide. This is a

poison you cannot see or smell. NEVER use this generator inside a

tunnel or a trench.

2.2.1 DO NOT smoke while operating the machine.

2.2.2 DO NOT smoke when refueling the engine.

2.2.3 DO NOT refuel a hot or running engine.

2.2.4 DO NOT refuel the engine near an open flame.

2.2.5 DO NOT spill fuel when refueling the engine.

2.2.6 DO NOT run the engine near open flames.

2.2.7 DO NOT start the engine if fuel has spilled or a fuel odor is present.

Move the generator away from the spill and wipe the generator dry

before starting.

2.2.8 ALWAYS refill the fuel tank in a well-ventilated area.

2.2.9 ALWAYS replace the fuel tank cap after refueling.

2.2.10 ALWAYS check the fuel lines and the fuel tank for leaks and cracks

before starting the engine. Do not run the machine if fuel leaks are

present or the fuel lines are loose.

DANGER

DANGERDANGER

GV 5000A/5003A Safety Information

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2.3 Service Safety

Poorly maintained equipment can become a safety hazard! In order

for the equipment to operate safely and properly over a long period of

time, periodic maintenance and occasional repairs are necessary. If

the generator is experiencing problems or is being serviced, attach a

“DO NOT START” sign to the control panel to notify other people of its

condition.

2.3.1 DO NOT use gasoline or other types of fuels or flammable solvents to

clean parts, especially in enclosed areas. Fumes from fuels and

solvents can become explosive.

2.3.2 DO NOT attempt to clean or service the machine while it is running.

2.3.3 DO NOT modify the machine without the express written approval of

the manufacturer.

2.3.4 DO NOT allow water to accumulate around the base of the machine.

If water is present, move the machine and allow the machine to dry

before servicing.

2.3.5 DO NOT service the machine if your clothing or skin is wet.

2.3.6 DO NOT allow untrained personnel to service this equipment. Only

trained electrical technicians should be allowed to service the electrical

components of this equipment.

2.3.7 ALWAYS keep the machine clean and labels legible. Replace all

missing and hard-to-read labels. Labels provide important operating

instructions and warn of dangers and hazards.

2.3.8 ALWAYS replace the safety devices and guards after repairs and

maintenance.

2.3.9 ALWAYS let the engine cool before transporting or servicing it.

2.3.10 ALWAYS keep hands, feet, and loose clothing away from the moving

parts on the generator and engine.

2.3.11 ALWAYS turn the engine off before servicing the machine. If the

engine has electric start, disconnect the negative terminal on the

battery before servicing the machine.

2.3.12 ALWAYS keep the fuel lines in good condition and properly connected.

Leaking fuel and fumes are extremely explosive.

WARNING

Safety Information GV 5000A/5003A

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2.4 Label Locations

wc_gr001291

PETROL

GASOLINA

ISSINCI

BENZIN

CALDO !

HEISS !

HOT !

CHAUD !

DANGER

GEFAHR

PELIGRO

DANGER

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