Wacker Neuson G2.5A Manuel utilisateur

www.wackergroup.com

Generator

G 2.5A

OPERATOR’S MANUAL

0152792en 003

0104

0152792EN

G 2.5A Table of Contents

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1. Foreword 3

2. Safety Information 4

2.1 Laws Pertaining to Spark Arresters ...................................................... 4

2.2 Operating Safety .................................................................................. 5

2.3 Operator Safety while using Internal Combustion Engines .................. 6

2.4 Service Safety ...................................................................................... 7

2.5 Label Locations .................................................................................... 8

2.6 Safety and Operating Labels ................................................................ 9

3. Technical Data 12

3.1 Generator ........................................................................................... 12

3.2 Engine ................................................................................................ 13

4. Operation 14

4.1 Determining Power Requirements ..................................................... 14

4.2 Outdoor Installation ............................................................................ 15

4.3 Indoor Installation ............................................................................... 15

4.4 Generator Derating ............................................................................. 16

4.5 Grounding the Generator ................................................................... 17

4.6 Operating Heavy Loads ...................................................................... 17

4.7 Use of Extension Cords ...................................................................... 18

4.8 Control Panel ...................................................................................... 19

4.9 Ground Fault Interrupt (GFI) ............................................................... 20

4.10 Circuit Breaker Protection .................................................................. 20

4.11 Before Starting ................................................................................... 21

4.12 To Start ............................................................................................... 22

4.13 To Stop ............................................................................................... 22

Table of Contents G 2.5A

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5. Maintenance 23

5.1 Engine Maintenance ............................................................................23

5.2 Periodic Maintenance Schedule ..........................................................23

5.3 Engine Oil ............................................................................................24

5.4 Air Cleaner ..........................................................................................25

5.5 Spark Plug ...........................................................................................26

5.6 Cleaning the Sediment Cup ................................................................27

5.7 Carburetor Adjustment ........................................................................27

5.8 Engine Speed ......................................................................................28

5.9 Storage ................................................................................................29

5.10 Transport .............................................................................................29

5.11 Troubleshooting ...................................................................................30

5.12 Wire Colors ..........................................................................................30

5.13 Wiring Schematic ................................................................................31

Foreword

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CALIFORNIA

Proposition 65 Warning:

Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California

to cause cancer and birth defects or other reproductive harm.

1. Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker model. For your own safety and protection

from injury, carefully read, understand and observe the safety

instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker

Corporation. This machine is built with user safety in mind; however,

it can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Corporation reserves the

right to change any portion of this information without notice.

All rights, especially copying and distribution rights, are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Corporation.

Any type of reproduction or distribution not authorized by Wacker

Corporation represents an infringement of valid copyrights and will be

prosecuted. We expressly reserve the right to make technical

modifications, even without due notice, which aim at improving our

machines or their safety standards.

WARNING

Safety Information G 2.5A

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2. Safety Information

This manual contains DANGER, WARNING, CAUTION, and NOTE

callouts which must be followed to reduce the possibility of personal

injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol, CAUTION indicates

a potentially hazardous situation which, if not avoided, may result in

property damage.

Note: Contains additional information important to a procedure.

2.1 Laws Pertaining to Spark Arresters

Notice: State Health Safety Codes and Public Resources Codes

specify that in certain locations spark arresters be used on internal

combustion engines that use hydrocarbon fuels. A spark arrester is a

device designed to prevent accidental discharge of sparks or flames

from the engine exhaust. Spark arresters are qualified and rated by

the United States Forest Service for this purpose.

In order to comply with local laws regarding spark arresters, consult

the engine distributor or the local Health and Safety Administrator.

DANGER

WARNING

CAUTION

G 2.5A Safety Information

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2.2 Operating Safety

BACKFEED FROM THE GENERATOR INTO THE PUBLIC POWER

DISTRIBUTION SYSTEM CAN CAUSE SERIOUS INJURY OR

DEATH TO UTILITY WORKERS!

Improper connection of generator to a building's electrical system can

allow electrical current from the generator to backfeed into utility lines.

This may result in electrocution of utility workers, fire, or explosion.

Connections to a building's electrical system must be made by a

qualified electrician and comply with all applicable laws and electrical

codes.

If connected to a building's electrical system the generator must meet

the power, voltage, and frequency requirements of the equipment in

the building. Differences in power, voltage, and frequency

requirements may exist and improper connection may lead to

equipment damage, fire, and personal injury or death.

Familiarity and proper training are required for the safe operation of

equipment! Equipment operated improperly or by untrained personnel

can be dangerous! Read the operating instructions contained in both

this manual and the engine manual and familiarize yourself with the

location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the equipment before

being allowed to operate the machine.

2.2.1 NEVER operate generator when open containers of fuel, paint, or

other flammable liquids are near.

2.2.2 NEVER operate generator, or tools attached to the generator, with wet

hands.

2.2.3 NEVER use worn electrical cords. Severe electrical shock and

equipment damage may result.

2.2.4 NEVER run electrical cords under the generator, or over vibrating or

hot parts.

2.2.5 NEVER enclose or cover generator when in use or when hot.

2.2.6 NEVER overload generator. The total amperage of the tools and

equipment attached to the generator must not exceed the load rating

of the generator.

2.2.7 NEVER operate machine in snow, rain, or standing water.

2.2.8 NEVER allow untrained personnel to operate or service the generator.

The generator set should be set up by a trained electrician.

2.2.9 ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the reach of

children.

2.2.10 ALWAYS be sure machine is on a firm, level surface and will not tip,

roll, slide, or fall while operating.

DANGER

WARNING

Safety Information G 2.5A

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2.2.11 ALWAYS transport generator in an upright position.

2.2.12 ALWAYS keep machine at least one meter (three feet) away from

structures, buildings and other equipment during use.

2.2.13 ALWAYS keep the area immediately surrounding and underneath the

machine clean, neat, free of debris, and combustible materials. Make

sure that the area overhead is clear of debris that could fall onto or into

the machine, or exhaust compartment.

2.2.14 ALWAYSremovealltools, cords, and other looseitemsfromgenerator

before starting it.

2.2.15 ALWAYS make certain machine is well-grounded and securely

fastened to a good earthen ground per national and local regulations.

2.3 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation

and fueling! Read and follow warning instructions in engine owner's

manual and safety guidelines below. Failure to follow warnings and

safety guidelines could result in severe injury or death.

2.3.1 DO NOT run machine indoors or in an enclosed area such as a deep

trench unless adequate ventilation, through such items as exhaust

fans or hoses, is provided. Exhaust gas from the engine contains

poisonous carbon monoxide gas; exposure to carbon monoxide can

cause loss of consciousness and may lead to death.

2.3.2 DO NOT smoke while operating machine.

2.3.3 DO NOT smoke when refueling engine.

2.3.4 DO NOT refuel hot or running engine.

2.3.5 DO NOT refuel engine near open flame.

2.3.6 DO NOT spill fuel when refueling engine.

2.3.7 DO NOT run engine near open flames.

2.3.8 DO NOT start engine if fuel has spilled or an odor of fuel is present.

Move generator away from the spill and wipe generator dry before

starting.

2.3.9 ALWAYS refill fuel tank in well-ventilated area.

2.3.10 ALWAYS replace fuel tank cap after refueling.

2.3.11 ALWAYS check fuel lines and fuel tank for leaks and cracks before

starting engine. Do not run machine if fuel leaks are present or fuel

lines are loose.

DANGER

G 2.5A Safety Information

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2.4 Service Safety

Poorly maintained equipment can become a safety hazard! In order

for the equipment to operate safely and properly over a long period of

time, periodic maintenance and occasional repairs are necessary. If

the generator is experiencing problems or is being serviced, attach a

"DO NOT START" sign to the control panel to notify other people of its

condition.

2.4.1 DO NOT use gasoline or other types of fuels or flammable solvents to

clean parts, especially in enclosed areas. Fumes from fuels and

solvents can become explosive.

2.4.2 DO NOT attempt to clean or service machine while it is running.

2.4.3 DO NOT modify the equipment without express written approval of the

manufacturer.

2.4.4 DO NOT allow water to accumulate around the base of the machine.

If water is present, move the machine and allow it to dry before

servicing.

2.4.5 DO NOT service machine if clothing or skin is wet.

2.4.6 DO NOT allow untrained personnel to service this equipment. Only

trained electrical technicians should be allowed to service the electrical

components of this equipment.

2.4.7 ALWAYS keep machine clean and labels legible. Replace all missing

and hard-to-read labels. Labels provide important operating

instructions and warn of dangers and hazards.

2.4.8 ALWAYS replace safety devices and guards after repairs and

maintenance.

2.4.9 ALWAYS let engine cool before transporting or servicing.

2.4.10 ALWAYS keep hands, feet, and loose clothing away from moving parts

on generator and engine.

2.4.11 ALWAYS turn engine off before servicing machine. If the engine has

electric start, disconnect negative terminal on battery

2.4.12 ALWAYS keep fuel lines in good condition and properly connected.

Leaking fuel and fumes are extremely explosive.

WARNING

Safety Information G 2.5A

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2.5 Label Locations

w c _ g r 0 0 1 0 3 0

GND

88897

I M P R O P E R C O N N E C T I O N O F G E N E R A T O R

T O A B U I L D I N G ' S E L E C T R I C A L

S Y S T E M C A N A L L O W E L E C T R I C A L

C U R R E N T F R O M T H E G E N E R A T O R T O

B A C K F E E D I N T O U T I L I T Y L I N E S .

T H I S M A Y R E S U L T I N E L E C T R O C U T I O N

O F U T I L I T Y W O R K E R S , F I R E O R

E X P L O S I O N . C O N N E C T I O N S T O A

B U I L D I N G ' S E L E C T R I C A L S Y S T E M M U S T B E M A D E

B Y A U A L I F I E D E L E C T R I C I A N A N D C O M P L Y W I T H

A L L A P P L I C A B L E L A W S A N D E L E C T R I C A L C O D E S .

WARNING

STOP

DANGER

GEFAHR

PELIGRO

DANGER

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