Wacker Neuson M 1000 Manuel utilisateur
Operator´s manual
Drive motor M1000, M2000, M3000
for modular internal vibrator HMS
07.2013
5100002951en / 002
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Translation of the original operator's manual in German
5100002951IVZ.fm 3
1 Foreword .................................................................................................................... 5
2 Introduction ............................................................................................................... 6
2.1 Means of representation for this operator's manual....................................................... 6
2.2 Wacker Neuson representative...................................................................................... 7
2.3 Described machine types............................................................................................... 7
2.4 Identification of the machine .......................................................................................... 8
3 Safety .........................................................................................................................9
3.1 Principle ......................................................................................................................... 9
3.2 Qualification of the operating personnel....................................................................... 12
3.3 Protective gear............................................................................................................. 13
3.4 Transport...................................................................................................................... 14
3.5 Operating safety........................................................................................................... 14
3.6 Safety during the operation of hand machines............................................................. 17
3.7 Safety during the operation of electric appliances ....................................................... 17
3.8 Safety during the operation of modular internal vibrator .............................................. 19
3.9 Maintenance................................................................................................................. 19
4 Safety and information labels ................................................................................21
5 Scope of delivery .................................................................................................... 25
6 Structure and function ...........................................................................................26
6.1 Application.................................................................................................................... 26
6.2 Field of application ....................................................................................................... 26
6.3 Functionality................................................................................................................. 26
7 Components and operator's controls ................................................................... 27
7.1 Drive components and operator's controls................................................................... 27
7.2 Components of the HMS.............................................................................................. 28
7.3 Flexible shaft components (optional) ........................................................................... 29
7.4 Vibrator head components (optional)........................................................................... 29
8 Transport ................................................................................................................. 30
9 Mounting the HMS ..................................................................................................31
9.1 Pre-assembly the vibrator head ................................................................................... 31
10 Use and operation ................................................................................................... 33
10.1 Prior to starting the machine ........................................................................................ 33
10.2 Starting up.................................................................................................................... 34
10.3 Decommissioning......................................................................................................... 39
11 Maintenance ............................................................................................................41
11.1 Maintenance personnel qualifications.......................................................................... 41
45100002951IVZ.fm
11.2 Maintenance schedule.................................................................................................. 42
11.2.1 Drive motor ...................................................................................................... 42
11.2.2 HMS................................................................................................................. 42
11.3 Maintenance work ........................................................................................................ 43
11.3.1 Clean HMS ...................................................................................................... 44
11.3.2 Drive motor ...................................................................................................... 45
11.3.3 Flexible shaft ................................................................................................... 48
11.3.4 Vibrator head ................................................................................................... 51
12 Malfunctions ............................................................................................................ 54
13 Allowable combination ........................................................................................... 56
13.1 Drive motor – Flexible shafts – Vibrator head .............................................................. 56
14 Disposal ................................................................................................................... 58
14.1 Disposal of waste electrical and electronic equipment ................................................. 58
15 Accessories ............................................................................................................. 59
15.1 Special wrench for flexible shaft................................................................................... 59
15.2 Pipe thread seal............................................................................................................ 59
15.3 Special lubricant for flexible shafts ............................................................................... 59
15.4 SS-adapter ................................................................................................................... 59
15.5 Carrying belt for the drive motor ................................................................................... 60
16 Technical data ......................................................................................................... 61
16.1 Drive motor ................................................................................................................... 61
16.2 E-Flexible shafts (optional)........................................................................................... 62
16.3 S-Flexible shafts (optional)........................................................................................... 62
16.4 Standard vibrator head (optional)................................................................................. 63
16.5 HA-Vibrator head (optional).......................................................................................... 64
16.6 Extension cable ............................................................................................................ 65
17 Glossary ................................................................................................................... 67
1 Foreword
100_0000_0002.fm 5
1Foreword
This operator's manual contains information and procedures for the safe opera-
tion and maintenance of your Wacker Neuson machine. In the interest of your
own safety and to prevent accidents, you should carefully read through the safety
information, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by Wacker Neuson service or authorized
specialists.
The safety of the operator was one of the most important aspects taken into con-
sideration when this machine was designed. Nevertheless, improper use or in-
correct maintenance can pose a risk. Please operate and maintain your Wacker
Neuson machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any questions
concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2013 Wacker Neuson Produktion GmbH & Co. KG
No part of this publication may be reproduced in any form or by any means, elec-
tronic or mechanical, including photocopying, without the expressed written per-
mission of Wacker Neuson.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by Wacker Neuson represents an infringement of copyright
and will be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan-
dards.
2 Introduction
6100_0000_0003.fm
2 Introduction
2.1 Means of representation for this operator's manual
Warning symbols
This operator's manual contains safety information of the categories:
DANGER, WARNING, CAUTION, NOTICE.
They should be followed to prevent danger to life and limb of the operator or dam-
age to equipment and exclude improper service.
Notes
Note: Complementary information will be displayed here.
DANGER
This warning notice indicates immediate hazards that result in serious injury or
even death.
XDanger can be avoided by the following the actions mentioned.
WARNING
This warning notice indicates possible hazards that can result in serious injury
or even death.
XDanger can be avoided by the following the actions mentioned.
CAUTION
This warning notice indicates possible hazards that can result in minor injury.
XDanger can be avoided by the following the actions mentioned.
NOTICE
This warning notice indicates possible hazards that can result in material dam-
age.
XDanger can be avoided by the following the actions mentioned.
2 Introduction
100_0000_0003.fm 7
Instructions
XThis symbol indicates there is something for you to do.
1. Numbered instructions indicate that you have to carry out something in a de-
fined sequence.
This symbol is used for lists.
2.2 Wacker Neuson representative
Depending on your country, your Wacker Neuson representative is your Wacker
Neuson service, your Wacker Neuson affiliate or your Wacker Neuson dealer.
You can find the addresses in the Internet at www.wackerneuson.com.
The address of the manufacturer is located at the beginning of this operator's
manual.
2.3 Described machine types
This operator's manual is valid for different machine types from a product range.
Therefore some figures can differ from the actual appearance of your machine.
It is also possible that the descriptions include components which are not a part
of your machine.
Details for the described machine types can be found in the chapter Technical
data.
2 Introduction
8100_0000_0003.fm
2.4 Identification of the machine
Nameplate data
The nameplate lists information that uniquely identifies your machine. This infor-
mation is needed to order spare parts and when requesting additional technical
information.
XEnter the information of your machine into the following table:
Item Designation Your information
1 Group and type
2 Construction year
3 Machine no.
4 Version no.
5 Item no.
3 Safety
100_0101_si_0004.fm 9
3 Safety
3.1 Principle
State of the art
This machine has been constructed with state-of-the-art technology according to
the recognized rules of safety. Nevertheless, when used improperly, dangers to
the life and limb of the operator or to third persons or damage to the machine or
other materials cannot be excluded.
Proper use
The machine may only be used for the operation of flexible shafts and vibrator
heads.
The machine may only be combined with allowable components.
The machine may only be operated with allowable flexible shafts and vibrator
heads made by Wacker Neuson.
The machine may not be used for the following purposes:
Connecting non-authorized components.
Operating without a flexible shaft and vibrator head.
Other special applications must be checked and released by Wacker Neuson.
Its proper use also includes the observance of all instructions contained in this
operator's manual as well as complying with the required service and mainte-
nance instructions.
Any other use is regarded as improper. Any damage resulting from improper use
will void the warranty and the liability on behalf of the manufacturer. The operator
assumes full responsibility.
3Safety
10 100_0101_si_0004.fm
Structural modifications
Never attempt to modify the machine without the written permission of the man-
ufacturer. To do so will endanger your safety and the safety of other people! In
addition, this will void the warranty and the liability on behalf of the manufacturer.
Especially the following are cases of structural modifications:
Opening the machine and the permanent removal of components from
Wacker Neuson.
Installing new components which are not from Wacker Neuson and not equiv-
alent to the original parts in design and quality.
Installation of accessories which are not from Wacker Neuson.
It is no problem to install spare parts from Wacker Neuson.
It is no problem to install accessories that are available in the Wacker Neuson
product range of your machine. Please refer to the installation regulations in this
operator's manual.
Do not drill into the housing, e.g. to install signs. Water could penetrate the hous-
ing and damage the machine.
Requirements for operation
The ability to operate the machine safely requires:
Proper transport, storage and setup.
Careful operation.
Careful service and maintenance.
Operation
Operate the machine only as intended and only when in proper working condi-
tion.
Operate the machine in a safety-conscious manner with all safety devices at-
tached and enabled. Do not modify or disable any safety devices.
Before starting operation, check that all control and safety devices are function-
ing properly.
Never operate the machine in a potentially explosive environment.
Supervision
Never leave the machine running unattended!
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