Wacker Neuson RD 16 Manuel utilisateur

0178395en 005 0310

0178395EN

Operator’s Manual

Ride-On Roller

RD 16

notice

All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any

other type of reproduction is prohibited without express written permission from

Wacker Neuson Corporation.

Any type of reproduction or distribution not authorized by Wacker Neuson Corporation

represents an infringement of valid copyrights. Violators will be prosecuted.

Trademarks

All trademarks referenced in this manual are the property of their respective owners.

Manufacturer

Wacker Neuson Corporation

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957

www.wackerneuson.com

Translated

instructions

This Operator’s Manual presents the original instructions. The original language of this

Operator’s Manual is American English.

RD 16 Foreword

wc_tx001346gb.fm 3

Foreword

Machines covered in this manual

Machine

documentation

Keep a copy of the Operator’s Manual with the machine at all times.

Use the separate Parts Book supplied with the machine to order replacement

parts.

Refer to the separate Repair Manual for detailed instructions on servicing and

repairing the machine.

If you are missing any of these documents, please contact Wacker Neuson

Corporation to order a replacement or visit www.wackerneuson.com.

When ordering parts or requesting service information, be prepared to provide

the machine model number, item number, revision number, and serial number.

Expectations

for

information in

this manual

This manual provides information and procedures to safely operate and main-

tain the above Wacker Neuson model(s). For your own safety and to reduce

the risk of injury, carefully read, understand, and observe all instructions

described in this manual.

Wacker Neuson Corporation expressly reserves the right to make technical

modifications, even without notice, which improve the performance or safety

standards of its machines.

The information contained in this manual is based on machines manufactured

up until the time of publication. Wacker Neuson Corporation reserves the right

to change any portion of this information without notice.

CALIFORNIA

Proposition

65 Warning

Engine exhaust, some of its constituents, and certain vehicle components, contain

or emit chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

Laws

pertaining to

spark

arresters

NOTICE: State Health Safety Codes and Public Resources Codes specify that in

certain locations spark arresters be used on internal combustion engines that use

hydrocarbon fuels. A spark arrester is a device designed to prevent accidental dis-

charge of sparks or flames from the engine exhaust. Spark arresters are qualified

and rated by the United States Forest Service for this purpose. In order to comply

with local laws regarding spark arresters, consult the engine distributor or the local

Health and Safety Administrator.

Machine Item Number

RD 16 0620060

0620402

0620798

0620799

RD 16 IRH 0620127

Foreword RD 16

4 wc_tx001346gb.fm

Manufacturer’s

approval

This manual contains references to approved parts, attachments, and modifica-

tions. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by

Wacker Neuson.

Approved modifications are those performed by an authorized Wacker Neu-

son service center according to written instructions published by Wacker Neu-

son.

Unapproved parts, attachments, and modifications are those that do not

meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following conse-

quences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about

approved or unapproved parts, attachments, or modifications.

RD 16 Table of Contents

wc_bo0178395en_005TOC.fm 5

Foreword 3

1 Safety Information 9

1.1 Signal Words found in this Manual ....................................................... 9

1.2 Machine Description and Intended Use ............................................. 10

1.3 Operating Safety ................................................................................ 12

1.4 Operator Safety while using Internal Combustion Engines ................ 14

1.5 Service Safety .................................................................................... 15

2 Labels 18

2.1 Label Locations .................................................................................. 18

2.2 Safety Labels ...................................................................................... 19

2.3 Informational Labels ........................................................................... 25

3 Operation 28

3.1 Operation and Service Locations ....................................................... 28

3.2 Control Panel ...................................................................................... 30

3.3 Roll Over Protection Structure (ROPS) .............................................. 32

3.4 Foldable Roll Over Protection Structure (ROPS) (if equipped) .......... 33

3.5 Rotating Beacon (if equipped) ............................................................ 35

3.6 Backup Alarm (if equipped) ................................................................ 35

3.7 Lighting Equipment (if equipped) ........................................................ 36

3.8 Seat Belt ............................................................................................. 37

3.9 Operator Presence System ................................................................ 38

3.10 Scraper Bars ...................................................................................... 39

3.11 Anti-Vandalism Protection and Machine Access ................................ 40

3.12 Articulation Joint Lockarm .................................................................. 41

3.13 Machine Stability ................................................................................ 42

3.14 Operation on Slopes ........................................................................... 44

3.15 Recommended Fuel ........................................................................... 44

3.16 Position of the Operator ..................................................................... 45

3.17 Preparing the Machine for First Use ................................................... 45

3.18 Before Starting ................................................................................... 47

3.19 Starting ............................................................................................... 48

3.20 Stopping/Parking ................................................................................ 50

Table of Contents RD 16

6 wc_bo0178395en_005TOC.fm

3.21 Parking Brake Button ..........................................................................51

3.22 Direction and Speed ............................................................................52

3.23 Transmission .......................................................................................53

3.24 Vibration ..............................................................................................54

3.25 Water Spray System ...........................................................................55

3.26 Emergency Shutdown Procedure ........................................................56

3.27 Battery Disconnect ..............................................................................57

3.28 Auxiliary Battery Positive Terminal ......................................................57

3.29 Panel Indicator Lights ..........................................................................58

3.30 Turn Signal/Hazard Lights (if equipped) ..............................................60

4 Maintenance 62

4.1 Engine Maintenance Schedule ............................................................62

4.2 Roller Maintenance Schedule .............................................................63

4.3 Safety-Related Spare Parts .................................................................64

4.4 Maintaining the Seat and the Seat Belt ...............................................68

4.5 Cleaning the Spray Bars .....................................................................69

4.6 Rear Frame Access .............................................................................70

4.7 Fuel Filter ............................................................................................71

4.8 Priming the Fuel System .....................................................................71

4.9 Battery .................................................................................................72

4.10 Engine Oil and Filter ............................................................................74

4.11 Engine Air Cleaner ..............................................................................75

4.12 Grease Fittings ....................................................................................76

4.13 Hydraulic System Cleanliness .............................................................77

4.14 Hydraulic Oil Requirements .................................................................78

4.15 Hydraulic Oil Level ..............................................................................79

4.16 Hydraulic Suction Strainer ...................................................................79

4.17 Changing the Hydraulic Oil & Filter .....................................................80

4.18 Bleeding the Hydraulic System ...........................................................80

4.19 Lifting the Machine ..............................................................................81

4.20 Tying Down and Transporting the Machine .........................................82

4.21 Storage ................................................................................................83

4.22 Towing .................................................................................................84

4.23 Manually Releasing Parking Brake .....................................................86

4.24 Troubleshooting ...................................................................................88

RD 16 Table of Contents

wc_bo0178395en_005TOC.fm 7

5 Schematics 90

5.1 Hydraulic Schematic ........................................................................... 90

5.2 Hydraulic Schematic Components ..................................................... 91

5.3 Electrical Schematic—RD 16 ............................................................. 92

5.4 Electrical Schematic Components—RD 16 ........................................ 94

5.5 Electrical Schematic—RD 16 IRH ...................................................... 96

5.6 Electrical Schematic Components—RD 16 IRH ................................. 98

6 Technical Data 99

6.1 Engine ................................................................................................ 99

6.2 Roller ................................................................................................ 100

6.3 Dimensions mm (in.) ........................................................................ 101

6.4 Sound Measurements ...................................................................... 102

6.5 Measurements of Operator Exposure to Vibration ........................... 102

6.6 Hydraulic Pressures ......................................................................... 103

Table of Contents RD 16

8 wc_bo0178395en_005TOC.fm

RD 16 Safety Information

wc_si000399gb.fm 9

1 Safety Information

1.1 Signal Words found in this Manual

NOTICE: Used without the safety alert symbol, NOTICE indicates a

situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

This is the safety alert symbol. It is used to alert you to potential personal hazards.

fObey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death

or serious injury.

fTo avoid death or serious injury from this type of hazard, obey all safety mes-

sages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

fTo avoid possible death or serious injury from this type of hazard, obey all

safety messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in

minor or moderate injury.

fTo avoid possible minor or moderate injury from this type of hazard, obey all

safety messages that follow this signal word.

Safety Information RD 16

10 wc_si000399gb.fm

1.2 Machine Description and Intended Use

This machine is a dual drum, ride-on roller. The Wacker Neuson Ride-

On Roller consists of an articulated frame onto which is mounted a

gasoline or diesel engine, a fuel tank, a hydraulic tank, a water tank, a

hydrostatic drive system, two steel drums containing internal eccentric

weights, and an operator’s platform with a ROPS (Roll Over Protective

Structure). The engine powers the hydraulic systems that provide

machine movement and drum vibration. The vibrating drums smooth

and compact the work surface as the machine moves. Machine speed,

direction, and vibration are controlled by the operator from the

operator’s seat on the platform.

The machine is designed as a lightweight roller to be used in the

compaction of sublayers and finish layers of asphalt on roads,

driveways, parking lots, and other types of asphalt-covered surfaces.

This machine has been designed and built strictly for the intended use

described above. Using the machine for any other purpose could

permanently damage the machine or seriously injure the operator or

other persons in the area. Machine damage caused by misuse is not

covered under warranty.

The following are some examples of misuse:

• Using the machine as a ladder, support, or work surface

• Using the machine to carry or transport passengers or equipment

• Using the machine to tow other machines

• Using the machine to spray liquids other than water (i.e., diesel

fuel on asphalt)

• Operating the machine outside of factory specifications.

• Operating the machine in a manner inconsistent with all warnings

found on the machine and in the Operator’s Manual.

This machine has been designed and built in accordance with the

latest global safety standards. It has been carefully engineered to

eliminate hazards as far as practicable and to increase operator

safety through protective guards and labeling. However, some risks

may remain even after protective measures have been taken. They

are called residual risks. On this machine, they may include exposure

to:

• Heat, noise, exhaust, and carbon monoxide from the engine

• Burns from hot hydraulic fluid

• Fire hazards from improper refueling techniques

• Fuel and its fumes

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