Vulcan-Hart GH Manuel utilisateur

INSTALLATION &

OPERATION MANUAL

GH SERIES

HEAVY DUTY GAS RANGES

MODELS

GH30 ML-52141

GH30C ML-53146

GH30S ML-52156

GH45 ML-52142

GH45C ML-52147

GH45S ML-52157

GH6 ML-126402

GH6C ML-126403

GH6S ML-126405

GH60 ML-52144

GH60C ML-52149

GH60S ML-52159

GH60T ML-52171

GH60TC ML-52190

GH60TS ML-52168

GH72 ML-52145

GH72C ML-52150

GH72S ML-52160

GH72/45 ML-52176

GH72/45C ML-52185

GH72/45S ML-52167

MODEL GH6C

For additional information on Vulcan-Hart or to locate an authorized parts

and service provider in your area, visit our website at www.vulcanhart.com

VULCAN-HART

DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC

WWW.VULCANHART.COM

P.O. BOX 696, LOUISVILLE, KY 40201-0696

TEL. (502) 778-2791

FORM 35634 (2-05)

GH60/45 ML-52174

GH60/45C ML-52184

GH60/45S ML-52165

GH60T45 ML-52186

GH60T45C ML-52191

GH60T45S ML-52169

GHX45 ML-52217

GHX60 ML-52218

GHX60T ML-52223

GHX72 ML-52219

– 2 –

IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS

EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND

ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE

EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED

FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN

UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL

GAS COMPANY OR GAS SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY

OTHER APPLIANCE.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,

SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE INSTRUCTIONS

THOROUGHLY BEFORE INSTALLING OR SERVICING THIS

EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO

OPERATE THIS DEVICE.

– 3 –

CONFIGURATIONS OF GH SERIES HEAVY-DUTY RANGES WITH

STANDARD OVENS, CONVECTION OVENS AND STORAGE BASES

CONFIGURATIONS OF GH SERIES HEAVY-DUTY EXPANDO RANGES

WITH STORAGE BASE

FULL BODY

34" (864) WIDE

STORAGE BASE

FULL BODY

34" (864) WIDE

OVEN BASE

FULL BODY

18" (457) WIDE

STORAGE BASE

– 4 –

Installation, Operation and Care Of

MODEL GH SERIES HEAVY-DUTY GAS RANGES

SAVE THESE INSTRUCTIONS

GENERAL

Vulcan ranges and ovens are produced with quality workmanship and material. Proper installation,

usage and maintenance of your range will result in many years of satisfactory performance.

The manufacturer suggests that you thoroughly read this entire manual and carefully follow all of the

instructions provided.

INSTALLATION

UNPACKING

This range was inspected before leaving the factory. The transportation company assumes full

responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check

for possible shipping damage. If the range is found to be damaged, save the packaging material and

contact the carrier within 15 days of delivery.

Carefully unpack range(s) and place in the approximate installation position, whether as a battery or

single stand-alone range. Remove all shipping wire and wood blocking. Remove parts (packed in a

cardboard box) from oven cavity, or cabinet body or on top of modular range(s).

Before installing, check the electrical service (Convection Oven Models only) and type of gas supply

(natural or propane) to make sure they agree with the specifications on the rating plate located on the

lower left-hand corner of the front frame behind the bellcrank. If the supply and equipment

requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart

immediately.

LOCATION

CAUTION: The equipment area must be kept free and clear of combustible substances.

The following ranges, when installed, must have a minimum clearance from combustible construction

of 6" (152 mm) at the sides and 6" (152 mm) at the rear. Clearance from noncombustible construction

can be 0" (0 mm) at the sides and rear:

GH30

GH30C

GH30S

GH45

GH45C

GH45S

GH6

GH6C

GH6S

GH60

GH60C

GH60S

GH60T

GH60TC

GH60TS

GH72

GH72C

GH72S

GH72/45

GH72/45C

GH72/45S

GH60/45

GH60/45C

GH60/45S

GH60T45

GH60T45C

GH60T45S

GHX45

GHX60

GHX60T

GHX72

– 5 –

Snorkel®Ranges must not be included in back-to-back setups.

The installation location must allow adequate clearances for servicing and proper operation. A minimum

front clearance of 35" (889 mm) is required.

The range(s) must be installed so that the flow of combustion and ventilation air will not be obstructed.

Adequate clearance for air openings into the combustion chamber(s) must be provided. Make sure

there is an adequate supply of air in the room to allow for combustion of the gas at the burners.

INSTALLATION CODES AND STANDARDS

Your Vulcan range(s) must be installed in accordance with:

In the United States:

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1 (latest edition), Copies may be obtained from the American

Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.

3. National Electrical Code ANSI/NFPA-70 (latest edition). Copies available from the National Fire

Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local codes.

2. CSA B149.1 Natural Gas and Propane Installation Code.

3. CSA C22.1 Canadian Electrical Code.

The above are available from the Canadian Standard Association, 5060 Spectrum Way, Suite 100,

Mississauga, Ontario, Canada L4W 5N6.

ASSEMBLY

Ranges Mounted on Casters

Ranges mounted on casters must use a flexible connector (not supplied

by Vulcan) that complies with the Standard for Connectors for Movable

Gas Appliances, ANSI Z21.69 • CSA 6.16 and a quick-disconnect

device that complies with the Standard for Quick-Disconnect Devices

for Use With Gas Fuel, ANSI-Z21.41 • CSA 6.9. In addition, adequate

means must be provided to limit movement of the appliance without

depending on the connector and the quick-disconnect device or its

associated piping to limit appliance movement. Attach the restraining

device at the rear of the range as shown in Fig. 1.

If disconnection of the restraint is necessary, turn off the gas supply before disconnection. Reconnect

this restraint prior to turning the gas supply on and returning the range to its installation position.

Separate instructions for installing casters to the range are included with the casters.

Fig. 1

– 6 –

Bumper Bars

CAUTION: Failure to install bumper bars may cause

motor damage and will void the warranty.

Remove existing #10 screws. Position bumper bars as

shown in Fig. 2. Replace #10 screws and secure

bumper bars.

Battery Installation

If you are installing a new battery range to an existing field appliance manufactured before January

1998, the union on the existing field appliance must be checked against the union being used on the

new range. The union manufacturer's name around the face surface of the union nut must match. If the

new range has been shipped using a Ward union and the old appliance has something different — i.e.,

Stockham — it must be replaced with a Ward union (Fig. 3). Failure to replace this union could result

in a gas leak.

If a Ward union is needed for installation, it must be ordered through the Vulcan-Hart Parts Depot (Part

No. FP-088-89).

Fig. 3

Questions or concerns regarding the above installation procedures may be addressed by calling a

Vulcan-Hart Service Agency. (refer to our website, www.vulcanhart.com for a complete listing of

Authorized Service and Parts depots).

Proceed with the battery installation as follows:

1. Move next range into position and level as explained in LEVELING. Engage union nut on

manifold pipe with male fitting on next range and draw up union nut hand-tight. Be sure

ranges butt both front and rear. If manifolds do not line up, then ranges are not level. Do not

adjust manifold brackets to make manifolds line up, except in extreme cases, because this

will cause gas valves not to line up perfectly with manifold cover holes. Bolt top frames

together, using 10-24 x 1/2" (12.7 mm) bolts (packed in plastic bag in range oven).

Fig. 2

– 7 –

2. Continue leveling, connecting manifold pipe and

bolting top frames of ranges together until all ranges

in the battery are connected, and then tighten

manifold unions gas-tight. Use wrench to keep

section of union assembled to pipe from rotating.

Failure to do this may result in misalignment of valve

stems.

3. Unpack high shelves or backguards and remove

backsplashes.

4. Place high shelf or backguard in position (see

ASSEMBLY — RISER, BACKGUARD AND HIGH

SHELF in this manual).

5. Replace back tops and backsplashes.

6. If front plates do not line up perfectly, adjust by

means of bolts under front plate. Similar front

adjustment is provided for the one-piece cast-iron

griddle (Model GH60) (Fig. 4).

Fig. 4

Fig. 5

Riser, Backguard and High Shelf

Remove the shipping brackets on the corner of the range where a high shelf support casting is to be

bolted. It is not necessary to remove either shipping bracket on ranges equipped with a backguard as

the brackets will be used for support when remounting the rear top plate and backguard backsplash.

1. Carefully unpack riser, backguard or high shelf with the back down, on floor in front of range.

Remove backsplash panel from riser, backguard or high shelf.

2. Remove top castings, back top and shipping brackets from the range. Identify top casting(s) so

they are replaced in the same positions on the same range as when received from the factory.

When assembling a riser, backguard or high shelf to batteried equipment, remove only the extreme right

and left shipping brackets of setup section requiring mounting (Fig. 5).

– 8 –

While lowering support channels into openings, be sure that the lower angle flange of the riser,

backguard or high shelf is positioned outside the flue back (Fig. 8).

Fig. 9 Fig. 10

Fig. 8

Once the backguard is setting in place on the range, install the left and right end caps. End caps simply

slide on, in between the splasher and the backguard. There is a tab on the cap that can be pulled out

or pushed in (with a screwdriver) to adjust cap for tightness. Two caps are packaged with each

backguard in a separate plastic bag. Be sure to look for caps in the backguard box. See Figs. 9, 10,

11 and 12.

3. Carefully lift riser, backguard or high shelf over range (Fig. 6).

4. Carefully guide support channels into the two openings provided at the rear of the range (Fig. 7).

Fig. 6 Fig. 7

– 9 –

Fig. 11

Fig. 12

Replace back tops and top castings onto range (Fig. 12). Shipping brackets removed in Step 2

are no longer required and may be discarded.

6. Replace riser, backguard or high shelf backsplash panel. Mounting is now complete.

Thermostatically Controlled Griddle Installation

Set metal brick supports and bricks in place.

1. Center Support (1) — Place in center with smooth surface down (Fig. 13).

Fig. 13

2. Narrow Supports (2) — Place one on each side with smooth surface down and oval holes to

outside (Fig. 14).

Fig. 14

– 10 –

5. The griddle plate is packaged separately from the range. On the top burner box front area of the

range, locate the coiled thermostat bulb and capillary assembly. Gently uncoil the capillary line.

Lift the griddle plate onto the range top, being careful not to crush the thermostat bulb or capillary.

Wedge a 2 x 4 under the front part of the griddle to hold up the plate. This will be necessary to install

the thermostat bulb into the V-slot bracket, located on the under side of the griddle plate.

6. Feed the thermostat bulb and capillary up over the heat shield and through the notched area

supplied in the shield (Fig. 16).

3. Triangle-shaped Bricks (4) — Place two each side (Fig. 15).

Fig. 15

4. Large Bricks (2) — Set in center support as shown in Figs. 14 and 15.

Fig. 16

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