Vulcan-Hart ECONOLINE Series Manuel utilisateur

VULCAN-HART COMPANY, P.O. BOX 696, LOUISVILLE, KY 40201-0696, TEL. (502) 778-2791

FORM 30752 Rev. A (2-96) (Formerly 114583)

ECONOLINE SERIES GAS

RESTAURANT RANGES

MODEL

36L77R ML-52113

60L77R ML-52114

160L77R ML-52115

260L77R ML-52116

INSTALLATION &

OPERATION MANUAL

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IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS

EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND

ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE

EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED

FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT

DOWN UNITS AT MAIN SHUTOFF VALVE AND

CONTACT THE LOCAL GAS COMPANY OR GAS

SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY OR DEATH.

READ THE INSTALLATION, OPERATING AND

MAINTENANCE INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR SERVICING THIS

EQUIPMENT.

IN THE EVENT OF A POWER FAILURE, DO NOT

ATTEMPT TO OPERATE THIS DEVICE.

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TABLE OF CONTENTS

GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Ranges Mounted on Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

High Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Broiler-Griddle Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Conventional Griddles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Testing the Gas Supply System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Flue Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pilot Lighting Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Orifice Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Lighting and Shutting Down Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Oven Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Open Top Pilots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Broiler/Griddle Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Before First Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Rack Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Oven Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Inserting and Removing Oven Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Preheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Operating Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Service and Parts Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

— 4 —

Installation, Operation and Care of

ECONOLINE SERIES GAS RESTAURANT RANGES

KEEP THIS MANUAL FOR FUTURE REFERENCE

GENERAL

Your Vulcan Econoline Range is produced with quality workmanship and material. Proper installation,

usage and maintenance of your range will result in many years of satisfactory performance. Vulcan-

Hart Company suggests that you thoroughly read this entire manual and carefully follow all of the

instructions provided.

INSTALLATION

Before installing, verify that the type of gas supply (natural or propane) agrees with the specifications

on the rating plate located on the inside lower front control cover. If the supply and equipment

requirements do not agree, do not proceed with the installation. Contact your dealer or Vulcan-Hart

Company immediately.

UNPACKING

This range was inspected before leaving the factory. The transportation company assumes full

responsibility for safe delivery upon acceptance of the shipment. Immediately after unpacking, check

for possible shipping damage. If the range is found to be damaged, save the packaging material and

contact the carrier within 15 days of delivery.

Uncrate range carefully and place in a work-accessible area as near to its final installed position as

possible. Remove all shipping wire and wood blocking. Remove accessories (Fig. 1).

Fig. 1

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LOCATION

CAUTION: The equipment area must be kept free and clear of combustible substances.

The range, when installed, must have a minimum clearance from combustible and non-combustible

construction of 6" at the sides and 6" at the rear.

The installation location must allow adequate clearances for servicing and proper operation. A

minimum front clearance of 40" is required.

The range must be installed so that the flow of combustion and ventilation air will not be obstructed.

Adequate clearance for air openings into the combustion chamber must be provided. Make sure there

is an adequate supply of air in the room to allow for combustion of the gas at the burners.

INSTALLATION CODES AND STANDARDS

In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1 (latest edition). Copies may be obtained from The American

Gas Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209.

In Canada:

1. Local codes.

2. CAN/CGA-B149.1 Installation for Natural Gas Burning Appliances and Equipment (latest edition).

3. CAN/CGA-B149.2 Installation for Propane Burning Appliances and Equipment (latest edition).

Copies may be obtained from The Canadian Gas Association, 55 Scarsdale Road, Don Mills,

Ontario, Canada M3B2R3.

ASSEMBLY

Ranges Mounted on Casters

When ranges are mounted on casters, you must use a flexible connector (not supplied) that complies

with the Standard for Connectors of Movable Gas Appliances, ANSI-Z21.69 (latest edition), and a

quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With

Gas Fuel, ANSI Z21.41 (latest edition).

Provide a gas line strain relief to limit movement of the range without depending on the connector and/

or any quick-disconnect device or its associated piping to limit movement of the range. Attach the gas

line strain relief to the rear of the range (Fig. 2).

— 6 —

Fig. 2

If it is necessary to disconnect the restraint, turn off the gas supply before disconnection. Reconnect

the restraint before turning the gas supply on and returning the range to its installation position.

High Shelf

The high shelf for this range is shipped as shown in Fig. 3 and is included in the range crate.

Fig. 3

With top cooking plates in their normal positions, assemble splasher back to range (Fig. 4), and fasten

in place with #10 sheet metal screws provided.

On 60, 160 and 260 ranges, use the center bracing angle.

Once splasher is secured in position, slide shelf into mounting brackets (Fig. 5). Shelf will lock into

position. No bolting is necessary. There is a decal located on the front of the range showing the proper

installation of the shelf to the splasher. Remove this decal once assembly is complete.

PL-51219

CONNECT GAS LINE

STRAIN

RELIEF HERE

— 7 —

Fig. 4 Fig. 5

Broiler-Griddle Section

Vulcan Econoline Range Broilers are equipped with ceramic radiants for the most efficient operation.

These radiants are packed separately in the range oven. Proper installation positions of the radiants

are shown in Fig. 6.

Fig. 6

— 8 —

Conventional Griddles

Vulcan Econoline Ranges with conventional griddles have fire brick under the griddle section. The

bricks are packed separately in the range oven. Fig. 7 shows the proper installation positions.

All griddles have grease collectors which must be installed on the side of the range (Fig. 8).

Model 36FL77R Shown

Fig. 7

Griddle area shown with protective shipping solvent

Fig. 8

— 9 —

LEVELING

Check the leveling of the range. Place a carpenter's level inside the oven cavity across the oven rack.

Level the range from front to back and from side to side.

To adjust the leveling of the range, tilt the range to one side and, using channel locks, unscrew the

adjustable leg insert as required. Repeat this procedure as necessary for each leg.

Casters for this range are of the non-leveling type. Therefore, the floor must be level. If floor surface

is not level, the range will experience cooking problems until it is level.

GAS CONNECTIONS

CAUTION: All gas supply connections and any pipe joint compound used must be resistant to

the action of propane gases.

Each range is factory equipped for use with the type of gas specified on the range rating plate.

Connect gas supply to the range. Make sure the pipes are clean and free of obstructions.

Codes require that a gas shutoff valve be installed in the gas line ahead of the range.

Ranges are equipped with fixed burner orifices which coincide with the proper range operation

elevation.

The gas pressure regulator is NOT factory installed. The regulator for this range is sealed within a

plastic bag attached to the oven rack inside the oven. This regulator must be installed by qualified

personnel.

Before installing, check that the regulator matches the gas supply indicated on the data plate.

Natural gas regulators are preset for 3.5" W.C. (Water Column); propane gas regulators are preset for

10.0" W.C. (Water Column).

1. Locate 3/4" gas connection pipe extending from the rear of the range.

2. Cover pipe threads with pipe joint compound.

3. Screw regulator hand-tight onto the pipe with regulator arrow pointing towards range body back

(Fig. 9). The arrow on the regulator shows direction of gas flow.

4. Using pipe wrench, tighten regulator securely in an upright position (Fig. 10). The pressure

regulator must be mounted horizontally to ensure proper preset outlet pressure. If the regulator is

mounted in any other position, the outlet pressure must be reset.

The pressure regulator must be design certified and must have regulation capacity for the total

connected load. It must have a pressure adjustment range to allow adjustment for manifold pressure

marked on the range rating plate.

— 10 —

Fig. 9 Fig. 10

Unless manifold pressure on all connected appliances is the same, a separate regulator must be

supplied for all ranges having different manifold pressures.

A leak limiter is supplied with every regulator to allow excess gas pressure to escape. Do not obstruct

leak limiter on gas pressure regulator as obstruction may cause regulator to malfunction.

WARNING: PRIOR TO LIGHTING, CHECK ALL JOINTS IN THE GAS SUPPLY LINE FOR LEAKS.

USE SOAP AND WATER SOLUTION. DO NOT USE AN OPEN FLAME.

After piping has been checked for leaks, all piping receiving gas should be fully purged to remove air.

TESTING THE GAS SUPPLY SYSTEM

When gas supply pressure exceeds 1/2psig (3.45 kPa), the range and its individual shutoff valve must

be disconnected from the gas supply piping system.

When gas supply pressure is 1/2psig (3.45 kPa) or less, the range should be isolated from the gas

supply system by closing its individual manual shutoff valve.

FLUE CONNECTIONS

DO NOT obstruct the flow of flue gases from the flue duct located on the rear of the range. It is

recommended that the flue gases be ventilated to the outside of the building through a ventilation

system installed by qualified personnel.

From the termination of the range flue vent to the filters of the hood venting system, a minimum

clearance of 18" must be maintained.

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