Volvo D13F Manuel utilisateur

OPERATOR'S MANUAL

ENGINE MAINTENANCE

PREVOST BUS

Volvo d13f engine

Foreword

This manual contains information concerning the operation and function

of the Volvo D13F engine. Please keep this manual in the vehicle at

all times.

Note: Illustrations in this manual are used for reference only and may

differ slightly from the actual vehicle. However, key components

addressed in this document are represented as accurately as possible.

Volvo Group North America, Inc.

Greensboro, NC USA

Order number: PV776-20158786

stored in retrieval system, or transmitted in any forms by any means,

electronic, mechanical, photocopying, recording or otherwise, without

the prior written permission of Volvo Group North America, Inc.

Contents

Volvo Engines .................................................................................... 1

Introduction ...................................................................................... 1

Fuel ................................................................................................. 1

Engine Oil ...................................................................................... 1

Engine Operation ........................................................................... 2

Engine Overview ............................................................................ 4

Engine Overview ............................................................................ 5

Exhaust Aftertreatment System ........................................................ 6

Safety Information ......................................................................... 6

Description ..................................................................................... 7

Exhaust Aftertreatment System Icons ............................................ 7

Operation ........................................................................................ 8

Regeneration ................................................................................ 8

Aftertreatment System Maintenance .............................................. 9

Engine Brake .................................................................................... 10

Engine Maintenance Intervals .......................................................... 11

Oil Change Intervals ...................................................................... 12

Cooling System ................................................................................ 12

Safety Information

IMPORTANT: Before driving this vehicle,

be certain that you have read and that

you fully understand each and every step

of the driving and handling information

in this manual. Be certain that you fully

understand and follow all safety warnings.

IT IS IMPORTANT THAT THE

FOLLOWING INFORMATION BE

READ, UNDERSTOOD AND ALWAYS

FOLLOWED.

The following types of advisories are used

throughout this manual:

DANGER

Danger indicates an unsafe practice that

could result in serious personal injury or

death. A danger advisory banner is in

white type on a black background with

ablack border.

WARNING

Warning indicates an unsafe practice that

could result in personal injury. A warning

advisory banner is in black type on a

gray background with a black border.

CAUTION

Caution indicates an unsafe practice that

could result in damage to the product. A

caution advisory is in black type on a

white background with a black border.

Note: Note indicates a procedure, practice,

or condition that must be followed in order

for the vehicle or component to function in

the manner intended.

Volvo Engines 1

Introduction

The Volvo D13F engine meets the emissions

standards which apply to all heavy-duty

diesel engines built after January 1, 2007 for

on-highway vehicles. The 2007 standards

reduce allowable emissions of nitrogen

oxides (NOx) by 50% and emissions of

particulates (soot) by 90% from previous

levels.

Key Features of the D13F Volvo Engine:

•Improved Fuel Economy

•Extended Oil Drain Intervals

•Improved Cooling Capacity

•Low Maintenance Diesel Particulate

Filter

•Enhanced Engine Brake Performance

Fuel

CAUTION

Diesel engines for 2007 and later model

year vehicles are designed to operate only

with Ultra Low Sulfur Diesel (ULSD)

fuel. Use of fuel other than ULSD will

reduce the efficiency and durability of

the engine, permanently damage the

advanced emission control systems,

reduce fuel economy and possibly

prevent the engine from running at all.

Manufacturer’s warranties are likely to

be rendered void by usage of improper

or incorrect fuel, and usage of fuels

other than ULSD fuel in diesel-powered

vehicles is illegal and punishable with

civil penalties. Use of fuel additives to

compensate for the lower sulfur content is

NOT recommended by Volvo.

Fuel sold for use in diesel-powered engines

for 2007 and later model year vehicles may

only contain a maximum sulfur content of

0.0015% by weight. This was done to reduce

particle emissions in the exhaust.

Engine Oil

VDS-4 or EO-O Premium Plus diesel engine

oil is mandatory for use in all 2007 emission

compliant Volvo engines. Chassis equipped

with a 2007 emission compliant engine,

which can be identified by the presence of a

Diesel Particulate Filter (DPF), also require

the use of Ultra Low Sulfur Diesel (ULSD)

fuel. EO-O Premium Plus oils exceed the

new API service category CJ-4.

2 Volvo Engines

Engine Operation

DANGER

Do not use ether or other combustible

starting aids in any Volvo engine.

Introduction of ether or similar starting

aids could cause a fire or explosion

resulting in severe property damage,

serious personal injury or death.

CAUTION

DO NOT crank the engine for more than

30 seconds at a time; wait two minutes

after each try to allow the starter to cool.

Failure to follow these instructions could

cause starter damage.

Note: Some starters are equipped with

starter protection. If the engine is running,

the starter temperature is too high or

the transmission is not in neutral, starter

engagement is inhibited.

Allow the engine to slow down and idle

for 3 to 5 minutes before shutting it off.

This allows the turbo to slow down and the

cooling system to dissipate the engine heat.

Switch the engine off by turning the ignition

key to the OFF position.

CAUTION

Shutting off an engine immediately after

high speed or full load operation can

damage the turbo and cause heat stress in

the engine. Always let the engine idle for

3 to 5 minutes before shutting it off.

Volvo Engines 3

Engine Shutdown System

DANGER

Failure to take the necessary precautions

when the STOP telltale is on can result in

automatic engine shutdown and the loss of

power steering. Vehicle crash can occur.

The engine shutdown system will

automatically derate or stop the engine when

one or more of the conditions listed below

reaches a critical stage:

•High Coolant Temperature

•Low Oil Pressure

•Low Coolant Level

•High Crankcase Pressure

•High Diesel Particulate Filter Soot

Level

When the shutdown is activated, the telltales

come on along with display symbols and the

buzzer is also activated. After a brief time,

the engine shuts down. Find a safe place to

pull off the road as soon as possible.

After the engine has been shut down by

the system, turn the ignition key to the off

position. If necessary, the engine can be

restarted for a brief time so that the vehicle

may be pulled off the road.

The alarm will remain activated until repairs

have been made to correct the problem that

caused the shutdown.

CAUTION

Continuously restarting the engine once

the shutdown system is active may result

in severe engine damage.

Refer to the Prevost manual for information

about the display symbols.

W3005171

4 Volvo Engines

Engine Overview

W2006596

1 EGR Valve

2 Aftertreatment Fuel Injector

3 Exhaust Manifold

4 Valve Cover

5 Engine Preheater Element

6 Thermostat Cover

7 Belt Tensioner

8 Coolant Pump

9 Oil Filters

10 EGR Cooler

11 Oil Pan

12 Starter Motor

13 Turbocharger

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