Viessmann VITOCELL 300V Manuel utilisateur

Start-up/Service Instructions

VITOCELL

300-V

VITOCELL

300-B

5672 346 - 02 10/2015

for use by heating contractor

Vitocell 300-V

EVI Series

Indirect-fired domestic hot water storage tank

53 USG to 119 USG (200 L to 450 L) capacity

Vitocell 300-B

EVB Series

Indirect-fired, dual-coil domestic hot water storage tank

79 USG and 119 USG (300 L and 450 L) capacity

Read and save these instructions

for future reference.

IMPORTANT

Vitocell 300-V Series

EVI Series

Vitocell 300-B Series

EVB Series

Please file in Service Binder

Product may not be exactly as shown

5672 346 - 02

Vitocell 300-V/-B Start-up/Service

Safety, Installation and Warranty Requirements

Introduction

Please ensure that these instructions are read and understood before commencing installation. Failure to comply with

the instructions listed below and details printed in this manual can cause product/property damage, severe personal

injury, and/or loss of life. Ensure all requirements below are understood and fulfilled (including detailed information

found in manual subsections).

Licensed professional heating contractor

The installation, adjustment, service and maintenance

of this equipment must be performed by a licensed

professional heating contractor.

Please see section entitled

“Important Regulatory and Installation

Requirements”.

Product documentation

Read all applicable documentation before commencing

installation. Store documentation near product in a

readily accessible location for reference in the future

by service personnel.

For a listing of applicable literature,

please see section entitled “Important

Regulatory and Installation Requirements”.

Advice to owner

Once the installation work is complete, the heating

contractor must familiarize the system operator/

ultimate owner with all equipment, as well as safety

precautions/requirements, shutdown procedure, and

the need for professional service annually before the

heating season begins.

Warranty

Information contained in this and

related product documentation must

be read and followed. Failure to do

so renders the warranty null and void.

5672 346 - 02

Vitocell 300-V/-B Start-up/Service Contents

Safety, Installation and Warranty Requirements..............2

Licensed professional heating contractor.....................2

Product documentation.............................................2

Advice to owner......................................................2

Warranty................................................................2

Important Regulatory and Installation Requirements........4

Instructing the system user......................................4

Initial start-up.........................................................4

Working on the equipment........................................4

Technical literature..................................................4

About These Instructions.............................................5

Necessary Tools.........................................................5

Special Items...........................................................5

Cleaning supplies......................................................5

Parts.......................................................................5

Initial Start-up.............................................................6

Service Procedures.....................................................6

Shut Down Heating System.........................................6

Check all Connections................................................6

Ensure Proper Operation of all Safety Devices................6

Clean Outside of Tank.................................................6

Clean Inside of Tank...................................................7

Place DHW tank in Operation Again.............................8

Place System in Operation Again................................8

Vitocell 300-V, EVI Series 53 and 79 USG (200 and 300 L)..9

Vitocell 300-V, EVI Series 119 USG (450 L)......................10

Vitocell 300-B, EVB Series 79 USG (300 L).......................11

Vitocell 300-B, EVB Series 119 USG (450 L).....................12

Vitocell 300-V/-B, EVI/EVB Series 119 USG (450 L)...........13

Maintenance Record.................................................14

Introduction

Safety

General Information

Start-up

Service

Parts List

Maintenance

5672 346 - 02

Vitocell 300-V/-B Start-up/Service

Instructing the system user

The installer of the system is responsible to ensure the

system operator/ultimate owner is made familiar with the

system functioning, its activation, and its shut-down.

The operator/ultimate owner should also be instructed to

complete and mail the warranty registration form in order

to be eligible for limited warranty.

Initial start-up

Initial start-up must be performed by a qualified heating

contractor. Completion of the Maintenance Record by the

heating contractor is also required.

Working on the equipment

The installation, adjustment, service, and maintenance

of this equipment must be done by a licensed professional

heating contractor who is qualified and experienced in

the installation, service, and maintenance of hot water

heating systems. There are no user serviceable parts on

this equipment.

Ensure main power supply to equipment, the heating

system, and all external controls has been deactivated.

Close main oil or gas supply valve. Take precautions in

both instances to avoid accidental activation of power

during service work.

Technical literature

Literature applicable to all aspects of the Vitocell:

- Technical Data Manual

- Installation Instructions

- Start-up/Service Instructions

- Operating Instructions and User’s Information Manual

Safety

Important Regulatory and Installation Requirements

The following topics must be covered:

Proper system operation sequence.

Explain the equipment as well as the need for combustion

air. Demonstrate an emergency shut-down, what to do

and what not.

Explain that there is no substitute for proper maintenance

to help ensure safe operation.

The Maintenance Record is located on page 14 of this

manual.

Please carefully read this manual prior to attempting

installation. Any warranty is null and void if these

instructions are not followed.

This product must be installed observing not only the

information and instructions provided in the pertinent

product literature (see list below), but also all local,

provincial/state plumbing and building codes as they

apply to this product and all periphery equipment

For information regarding other Viessmann System

Technology componentry, please reference

documentation of the respective product.

We offer frequent installation and service seminars to

familiarize our partners with our products. Please inquire.

The completeness and functionality of field supplied

electrical controls and components must be verified by

the heating contractor. These include low-water cut-offs,

flow switches (if used), staging controls, pumps,

motorized valves, air vents, thermostats, temperature

controls, etc.

Leave all literature at the installation site and advise the

system operator/ultimate owner where the literature can

be found. Contact Viessmann for additional copies.

5672 346 - 02

Vitocell 300-V/-B Start-up/Service

About These Instructions

Initial Start-up

Take note of all symbols and notations intended to draw attention to potential hazards or important product information.

These include “WARNING”, “CAUTION”, and “IMPORTANT”. See below.

Warnings draw your attention to the presence of

potential hazards or important product information.

Cautions draw your attention to the presence of

potential hazards or important product information.

Helpful hints for installation, operation or maintenance

which pertain to the product.

This symbol indicates that additional, pertinent

information is to be found.

This symbol indicates that other instructions must be

referenced.

WARNING

Indicates an imminently hazardous situation which, if

not avoided, could result in substantial product/property

damage, serious injury or loss of life.

CAUTION

Indicates an imminently hazardous situation which, if not

avoided, may result in minor injury or product/property

damage.

IMPORTANT



General Information/Start-up

See Installation Instruction Supplement for

fittings supplied with tank.

Necessary Tools

1. Fill tank with domestic drinking water.

2. Check heating side and domestic water side adaptors

for leaks. Tighten if necessary.

3. Ensure that DHW tank temperature sensor is properly

inserted into sensor well.

4. Verify proper operation of temperature and pressure

relief valve (T&P valve).

5. Activate power supply.

Special Items

- Torque wrench

Cleaning supplies

- High pressure washer

- Chemical cleaning liquid

- Cleaning cloth

Parts

- Gasket for inspection opening

CAUTION

Never use a metal brush to clean tank interior or heat

exchanger - only plastic material may be used.

IMPORTANT

Tightening the inspection and clean out opening is not

necessary.

For initial start-up of the tank, reference the

Installation Instructions as well as Operating

Instructions.

5672 346 - 02

Vitocell 300-V/-B Start-up/Service

Service

Service Procedures

Inspection and (if necessary) cleaning of tank must take

place within 2 years of initial start-up and as required

thereafter.

Shut Down Heating System

Ensure main power supply to equipment, the heating

system and all external controls has been shut down.

Take precautions in all instances to avoid accidental

activation.

Clean tank encloser panel with a commercially available

alcohol-based glass cleaning agent and a soft clean

cloth.

Verify proper operation of temperature and pressure relief

valve (T&P valve).

Ensure Proper Operation of all Safety Devices

Clean Outside of Tank

Check all Connections

1. Check heating side and domestic water side adaptors

for leaks. Tighten if necessary.

2. Check sensor well for leaks. Tighten if necessary.

In the event that the building is unoccupied and not heated

and the danger of frost within the structure exists, the

tank as well as the heat exchanger coil must be drained.

In case the heating system is filled with an antifreeze

(which must be of non-toxic composition), only the tank

must be drained of domestic water and all valves in the

domestic hot water and domestic cold water

piping except for the main fill valve must remain open.

Ensure the DHW recirculation pump is deactivated

(if applicable).

5672 346 - 02

Vitocell 300-V/-B Start-up/Service Service

1. Drain domestic water from DHW tank.

2. Remove top panel A and/or front cover B, as well

as insulation Cand thermometer sensor D.

3. Remove cover E, dome cover Hand gasket G,

and/or flanged cover F.

4. To prevent chemicals from entering piping, disconnect

tank from domestic cold water piping system via

adaptor.

5. Remove loose build-ups with a pressure washer.

6. Remove stubborn build-ups which are resistant to the

pressure washer with a chemical cleaner.

7. Rinse interior of tank thoroughly after use of chemical

cleaners.

IMPORTANT

The Maintenance Record is found on page 14 of this manual.

IMPORTANT

WARNING

Water being drained may be hot!

WARNING

Never use any cleaners containing muriatic acid.

Follow the manufacturer‘s instructions and warnings

when utilizing chemical cleaners for deliming and cleaning

devices. Solutions used for cleaning stainless steel

equipment in food processing are usually suitable.

Cleaning of the Vitocell 300 can be done from either

the top (if necessary), or the front inspection port /

clean-out opening.

CAUTION

Never use a metal brush to clean tank interior or heat

exchanger - only plastic material may be used.

Clean Inside of Tank

Note: The side clean out / inspection port applies only to

the 79 USG (300 L) and the 119 USG (450 L) tanks.

5672 346 - 02

Vitocell 300-V/-B Start-up/Service

Service

Place DHW Tank in Operation Again

Place System in Operation Again

1. Reconnect tank to domestic water piping.

2. Replace gasket Gand dome cover Hof cover E,

and gasket Gof flanged cover F(if applicable)

with a new seal every time tank is opened.

3. Fasten the cover Eand the flanged cover F

using a torque setting of:

Inspection cover, top - 118 lb.ft (160 Nm).

Flanged clean-out cover - 30 lb.ft (41 Nm).

4. Fill tank with domestic cold potable water.

5. When the DHW tank is pressurized, tighten flange

bolts with a torque setting of 118 lb.ft (160 Nm).

6. Reinstall insulation C, thermometer Dand top

panel Aand/or front cover B.

7. Record the completion of these service procedures

in the Maintenance Record.

8. Check all connections for leaks. Tighten if necessary.

Ensure main power supply to equipment, the heating

system and all external controls are reactivated.

5672 346 - 02

Vitocell 300-V/-B Start-up/Service

Vitocell 300-V, EVI Series 53 and 79 USG (200 and 300 L)

Parts List

Model No. Serial No.

53 USG (200 L) EVI 7554677jjjjjjjjj

79 USG (300 L) EVI 7554678jjjjjjjjj

Ordering Parts:

Please provide Model and Serial Number from rating

plate Awhen ordering replacement parts. Order

replacement components from your Viessmann

distributor.

Parts for Tank Assembly

0001 Leveling bolt (each)

0002 Sensor mounting hardware

0004 Gasket, 115 x 92 x 3 mm

0005 Tank cleanout cover, 4”

0006 Spring clip (each)

0007 Dome cover, 4”

0008 Sensor well, ½” x 218 mm

0009 Accessory pack, thermometer ºF/ ºC

0010 Nameplate “Vitocell 300”

0011 Insulation blanket, top

0012 Top panel

0013 Insulation for tank sensor well

0014 Reducing coupling 1 - ½” BSPT

0015 Cover, front

0016 Insulation for cover

0017 Flanged cover

0018 Gasket

0021 Touch-up spray paint, silver

0022 Touch-up paint stick, silver

0023 Nameplate “Vitocell 300”

0024 Nameplate “Viessmann”

Other Parts (not illustrated)

0100 Installation Set *1

0101 Tee, 1” brass

0102 Hex bushing, 1” x ¾”

0103 Temperature and pressure relief valve, ¾” 150 psi

0104 Cap, 1”

0120 Technical Literature Set

0121 Installation Instructions

0122 Start-Up/Service Instructions

0123 Operating Instructions

0124 Parts List, Vitocell

0125 Parts List, Installation Set

0126 Warranty Sheet

*1 For Installation Set please see separate Parts List.

5672 346 - 02

Vitocell 300-V/-B Start-up/Service

Vitocell 300-V, EVI Series 119 USG (450 L)

Parts List

Model No. Serial No.

119 USG (450 L) EVI 7554680jjjjjjjjj

Ordering Parts:

Please provide Model and Serial Number from rating

plate Awhen ordering replacement parts. Order

replacement components from your Viessmann

distributor.

Parts for Tank Assembly

0001 Leveling bolt (each)

0002 Sensor mounting hardware

0004 Gasket, 115 x 92 x 3 mm

0005 Tank cleanout cover, 4”

0006 Spring clip

0007 Dome cover 4”

0008 Gasket, 170 x 115 x 3 mm

0009 Flanged cover

0010 Sensor well

0011 Insulation for sensor well

0012 Reducing coupling 1” - ½” BSPT

0013 Support leg

Other Parts (not illustrated)

0100 Installation Set *1

0101 Tee, 1” brass

0102 Hex bushing, 1” x ¾”

0103 Temperature and pressure relief valve, ¾” 150 psi

0104 Cap, 1”

0120 Technical Literature Set

0121 Installation Instructions

0122 Start-Up/Service Instructions

0123 Operating Instructions

0124 Parts List, Vitocell

0125 Parts List, Installation Set

0126 Warranty Sheet

*1 For Installation Set please see separate Parts List.

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