Viessmann VITOSOL-F Manuel utilisateur

Installation instructions

for contractors

VIESMANN

Vitosol-F/-FM

Type SV and SH

Flat-plate collector for pitched roofs

Above roof installation with rafter hooks or mounting brackets

VITOSOL-F/-FM

5698332 GB/en 9/2017 Dispose after installation.

Please follow these safety instructions closely to

prevent accidents and material losses.

Safety instructions explained

!Please note

This symbol warns against the risk of material

losses and environmental pollution.

Note

Details identified by the word "Note" contain additional

information.

Target group

These instructions are exclusively intended for author-

ised contractors.

■Work on electrical equipment must only be carried

out by a qualified electrician.

Regulations to be observed

■National installation regulations

■Statutory regulations for the prevention of accidents

■Statutory regulations for the protection of the envi-

ronment

■Codes of practice of the relevant trade associations

■All relevant safety regulations as defined by DIN, EN,

DVGW, VDE and locally applicable standards

aÖNORM, EN and ÖVE

cSEV, SUVA, SVTI, SWKI and SVGW

Working on the system

■Isolate the system from the power supply (e.g. by

removing the separate fuse or by means of a mains

isolator) and check that it is no longer 'live'.

■Safeguard the system against reconnection.

Safety instructions

5698332

1. Information Disposal of packaging ............................................................................ 4

Symbols ................................................................................................. 4

Intended use .......................................................................................... 5

2. Preparing for installation Dimensions ............................................................................................ 6

■Horizontal distribution of the rafter hooks or mounting brackets ........ 6

■Dimensions for vertical arrangement of rafter hooks .......................... 7

3. Installation sequence Installation with rafter hooks .................................................................. 8

■Components ....................................................................................... 8

■Installation .......................................................................................... 8

Installation with mounting brackets ........................................................ 11

■Components ....................................................................................... 11

■Installation .......................................................................................... 11

Installing the collectors .......................................................................... 13

Connecting the collectors ...................................................................... 15

Covering the collector array ................................................................... 16

Installation .............................................................................................. 16

Commissioning ...................................................................................... 17

Index

5698332

Disposal of packaging

Please dispose of packaging waste in line with statu-

tory regulations.

DE: Use the disposal system organised by

Viessmann.

AT: Use the ARA statutory disposal system (Altstoff

Recycling Austria AG, licence number 5766).

CH: Packaging waste is disposed of by the HVAC

contractor.

Symbols

Symbol Meaning

Reference to other document containing

further information

Step in a diagram:

The numbers correspond to the order in

which the steps are carried out.

Warning of material losses and environ-

mental pollution

Live electrical area

Pay particular attention.

■Component must audibly click into place.

■Acoustic signal

■Fit new component.

■In conjunction with a tool: Clean the sur-

face.

Dispose of component correctly.

Dispose of component at a suitable collec-

tion point. Do not dispose of component in

domestic waste.

Disposal of packaging

5698332

The appliance is only intended to be installed and

operated in sealed unvented systems that comply with

EN 12828 / DIN 1988, or solar thermal systems that

comply with EN 12977, with due attention paid to the

associated installation, service and operating instruc-

tions. DHW cylinders are only designed to store and

heat water of potable water quality. Heating water buf-

fer cylinders are only designed to hold fill water of pot-

able water quality. Only operate solar collectors with

the heat transfer medium approved by the manufac-

turer.

Intended use presupposes that a fixed installation in

conjunction with permissible, system-specific compo-

nents has been carried out.

Commercial or industrial usage for a purpose other

than heating the building or DHW shall be deemed

inappropriate.

Any usage beyond this must be approved by the man-

ufacturer for the individual case.

Incorrect usage or operation of the appliance (e.g. the

appliance being opened by the system user) is prohibi-

ted and results in an exclusion of liability.

Incorrect usage also occurs if the components in the

system are modified from their intended use (e.g.

through direct DHW heating in the collector).

Adhere to statutory regulations, especially concerning

the hygiene of potable water.

Intended use

5698332

Horizontal distribution of the rafter hooks or mounting brackets

For each number of collectors, there is a specific allo-

cated number of rafter hooks or mounting brackets (for

use on sheet metal roofs).

The spacing between rafters and the potential snow

loads dictate how many rafters need to be used for fit-

ting the rafter hooks. The following tables specify

which rafters the rafter anchors or mounting brackets

should be secured to.

Example:

■2 collectors type SV

■Rafter spacing a 600 mm

■Snow load 0.75 N/m2

Look up the combination (highlighted in grey) in the

table for 2 collectors on page 6:

Of the 4 rafters, the following are used:

rafters 1 and 4

Fig. 1

ARafter hook position

BMounting rails

Type SV (vertical collectors)

The following tables detail the rafters on each of which

2 rafter hooks should be fitted. Here, the last digit indi-

cates the number of rafters required.

1 collector

2 rafters are required for all snow loads.

2 collectors

Rafter spac-

ing in mm

Snow load in kN/m2

≤ 0.75 ≤ 1.25

≤ 600 1, 4 1, 2, 4

≤ 700 1, 3 1, 2, 3

≤ 800 1, 3 1, 2, 3

3 collectors

Rafter spac-

ing in mm

Snow load in kN/m2

≤ 0.75 ≤ 1.25

≤ 600 1, 4, 5, 6 1, 3, 4, 5, 6

≤ 700 1, 3, 4, 5 1, 2, 3, 4, 5

≤ 800 1, 3, 4 1, 2, 3, 4, 5

4 collectors

Rafter spac-

ing in mm

Snow load in kN/m2

≤ 0.75 ≤ 1.25

≤ 600 1, 4, 5, 8 1, 3, 4, 5, 6, 8

≤ 700 1, 3, 4, 6 1, 2, 3, 4, 5, 6

≤ 800 1, 3, 4, 6 1, 2, 3, 4, 5, 6

5 collectors

Rafter spac-

ing in mm

Snow load in kN/m2

≤ 0.75 ≤ 1.25

≤ 600 1, 4, 5, 6, 9 1, 3, 4, 5, 6, 7, 8,

≤ 700 1, 3, 4, 5, 6, 8 1, 3, 4, 5, 6, 8

≤ 800 1, 3, 4, 5, 7 1, 2, 3, 4, 5, 6, 7

6 collectors

Rafter spac-

ing in mm

Snow load in kN/m2

≤ 0.75 ≤ 1.25

≤ 600 1, 4, 5, 7, 8, 11 1, 3, 4, 5, 7, 8, 9,

≤ 700 1, 3, 4, 7, 8, 10 1, 2, 3, 4, 5, 6, 7,

8, 9

≤ 800 1, 3, 4, 6, 7, 9 1, 2, 3, 4, 5, 6, 7,

Dimensions

5698332

8 collectors

Rafter spac-

ing in mm

Snow load in kN/m2

≤ 0.75 ≤ 1.25

≤ 600 1, 4, 5, 7, 9, 11,

12, 15

1, 3, 4, 5, 7, 8, 9,

11, 12, 13, 15

≤ 700 1, 3, 4, 6, 7, 9,

10, 12

1, 2, 3, 4, 5, 6, 7,

8, 9, 10, 11, 12,

≤ 800 1, 2, 4, 5, 7, 8,

10, 11

1, 2, 3, 4, 5, 6, 7,

8, 9, 10, 11

10 collectors

Rafter spac-

ing in mm

Snow load in kN/m2

≤ 0.75 ≤ 1.25

≤ 600 1, 4, 5, 8, 9, 11,

12, 15, 16, 19

1, 4, 5, 8, 9, 11,

12, 15, 16, 19

≤ 700 1, 3, 4, 6, 7, 10,

11, 13, 14, 16

1, 3, 4, 6, 7, 10,

11, 13, 14, 16

≤ 800 1, 3, 4, 6, 7, 8, 9,

11, 12, 14

1, 3, 4, 6, 7, 8, 9,

11, 12, 14

Type SH (horizontal collectors)

4 rafter hooks are provided for each collector: 2 at the

top and 2 at the bottom.

Fit the rafter hooks in a row, far enough from each

other that short cantilevers are created.

Dimensions for vertical arrangement of rafter hooks

Fig. 2 Max. deviation from dimensions u and v:

10 mm.

c: distance between the lower mounting rails when

several collectors are installed one above the other. Vitosol-F b in mm c in mm

Type SV 1750–2080 ≥2400

Type SH 540–810 ≥1130

Dimensions (cont.)

5698332

Components

1 432

5 6 7 8

Fig. 3

1Rafter hook

2Support bracket

3Screws

4Mounting rail

5Rail connector

6Mounting plate

7Clamping bracket

8Cap

Vitosol-F/-FM x in mm

Type SV Depending on the number of collec-

tors:

1109/2186

Type SH 2433

Installation

■Version I:

Fitting rafter hook 1 onto counter batten B with

support bracket 2

■Version II:

Fitting rafter hook 1 directly onto rafter A

■Trim the roof tiles with an angle grinder, for example

by removing drip tabs.

!Please note

Take care to avoid breaking tiles.

The rafter hook must not rest on the roof tiles.

Observe the dimensions.

Installation with rafter hooks

5698332

A75

Fig. 4

Fig. 5

Installation with rafter hooks (cont.)

5698332

10.

90° 19.

Fig. 6

Note on step 9:

From a certain number of collectors upwards, join 2

mounting rails with a rail connector.

Note on step 10:

For the distribution of mounting plates, see diagram

below.

130 130 130

yzwwz

Fig. 7

ALower mounting rail

Installation with rafter hooks (cont.)

5698332

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