Viega 2489.1 Manuel utilisateur
Model Year built:
2489.1 from 01/2015
en_INT
Pressgun Picco press machine set
Instructions for Use
Pressgun Picco press machine set 2 from 22
Table of contents
1About these instructions for use 4
1.1 Target groups 4
1.2 Labelling of notes 4
1.3 About this translated version 5
1.4 Note on use of abbreviated terms 5
2Product information 6
2.1 Standards and regulations 6
2.2 Safety advice 6
2.3 Intended use 9
2.3.1 Areas of use 9
2.3.2 Maintenance 9
2.4 Product description 9
2.4.1 Overview 9
2.4.2 Technical data 10
2.4.3 Operating mode 12
2.4.4 Control elements and indicators at the press machine 12
3Handling 14
3.1 Transport and storage 14
3.2 Commissioning 15
3.3 Carrying out the pressing process 16
3.4 Troubleshooting 18
3.5 Care and maintenance 18
3.5.1 Cleaning 18
3.5.2 Performing checks 19
3.5.3 Inspection and maintenance 19
3.6 Service partners 20
3.7 Disposal 22
Table of contents
Pressgun Picco press machine set 3 from 22
1 About these instructions for use
Trade mark rights exist for this document; for further information, go to
viega.com/legal
.
1.1 Target groups
The information in this instruction manual is directed at the following
groups of people:
nHeating and sanitary professionals and trained personnel
Individuals without the abovementioned training or qualification are not
permitted to mount, install and, if required, maintain this product. This
restriction does not extend to possible operating instructions.
The use of Viega products must be carried out in accordance with the
general rules of engineering and the Viega instructions for use.
1.2 Labelling of notes
Warning and advisory texts are set aside from the remainder of the text
and are labelled with the relevant pictographs.
DANGER!
This symbol warns of possible life-threatening injury.
WARNING!
This symbol warns of possible serious injury.
CAUTION!
This symbol warns of possible injury.
NOTICE!
This symbol warns of possible damage to property.
This symbol gives additional information and hints.
About these instructions for use
Pressgun Picco press machine set 4 from 22
1.3 About this translated version
This instruction for use contains important information about the choice
of product or system, assembly and commissioning as well as intended
use and, if required, maintenance measures. The information about the
products, their properties and application technology are based on the
current standards in Europe (e. g. EN) and/or in Germany
(e. g. DIN/DVGW).
Some passages in the text may refer to technical codes in Europe/
Germany. These should serve as recommendations in the absence of
corresponding national regulations. The relevant national laws, stand-
ards, regulations, directives and other technical provisions take priority
over the German/European directives specified in this manual: The
information herein is not binding for other countries and regions; as said
above, they should be understood as a recommendation.
1.4 Note on use of abbreviated terms
For reading comfort, the following abbreviated terms are used in these
instructions for use:
Viega system press machine
Pressgun Picco
Press machine
Viega system press jaws Press jaws
Viega system press rings Press rings
Viega system press tool Press tool
Combinations of for example:
npress machine and press jaw
npress machine with hinged
adapter jaw and press ring
About these instructions for use
Pressgun Picco press machine set 5 from 22
2 Product information
2.1 Standards and regulations
The following standards and regulations apply to Germany / Europe.
National regulations can be found on the relevant web site of your
country at
viega.com/standards
.
Regulations from section: Technical data
Scope / Notice Regulations applicable in Ger-
many
Oscillation emission value
Protection classes
EN 60745-1
2.2 Safety advice
WARNING!
General safety advice for electrical tools
Read all safety advice, instructions, figures, and technical
data accompanying this electrical tool. Non-compliance
with the following instructions may result in electric shock,
fire and/or severe injuries.
The term "electrical tools" as used in this safety advice relates to mains-
operated electrical tools (with power cable) and battery-operated elec-
trical tools (without power cable).
Retain all safety advice and instructions for future reference.
a) Keep your working area clean and well lit. Untidy and badly lit
working areas pose an accident hazard.
b) Do not use the electrical tool in potentially explosive areas where
flammable fluids, gases or dusts are present. Electrical tools generate
sparks which may cause the dust or vapours to ignite.
c) Keep children and other persons away while you use the electrical
tool. If you are distracted, you may lose control of the tool.
a) The connection plug of the electrical tool must match the socket. Do
not use adapter plugs in combination with electrical tools with protec-
tive earthing. Unmodified plugs and matching sockets reduce the risk of
electric shock.
1) Safety workplace
2) Electrical safety
Product information
Pressgun Picco press machine set 6 from 22
b) Do not touch earthed surfaces, for example of pipes, heaters,
cookers, and fridges. Increased risk of electric shock if your body is
earthed.
c) Keep electrical tools out of the rain and protect them from moisture.
Increased risk of electric shock if water gets into an electrical tool.
d) It is forbidden to use the cable to carry the electrical tool or hang it
up, or to remove the plug from the socket by pulling at the cable. Keep
the cable away from heat, oil, sharp edges, or moving equipment parts.
Damaged or tangled connection cables increase the risk of electric
shock.
e) When using electrical tools out of doors, only use extension cables
suitable for out-of-door use. Using extension cables suitable for out-of-
door use reduces the risk of electric shock.
f) If you cannot avoid using the electrical tool in a damp environment,
use a residual-current circuit breaker. Using a residual-current circuit
breaker reduces the risk of electric shock.
a) When working with an electrical tool, be attentive, mind what you are
doing, and use your common sense. Do not use an electrical tool when
you are tired or under the influence of drugs, alcohol, or medication.
When using an electrical tool, one second of carelessness may result in
severe injury.
b) Wear personal protective equipment. Always wear protective glasses.
Depending on the type and application of the electrical tool, you can
reduce the risk of injury by wearing personal protective equipment such
as dust mask, anti-slip safety shoes, hard hat or hearing protection.
c) Avoid accidental startup of the electrical tool. Ensure that the elec-
trical tool is switched off before you connect it to the mains and/or the
battery, take it in your hands or carry it. Having your finger on the switch
while you carry the electrical tool, or connecting it to the mains while it
is switched on may result in accidents.
d) Before switching the electrical tool on, remove adjusting tools or fork
spanners. An adjusting tool or wrench in a rotating device component
may cause injuries.
e) Avoid abnormal body postures. Ensure safe footing and a good bal-
ance at all times. This helps you to control the electrical tool if an unex-
pected situation occurs.
f) Wear suitable clothing. Do not wear loose clothing or jewellery. Keep
hair, clothes and gloves away from moving components. Loose
clothing, jewellery or long hair may get caught in moving components.
g) If the tool is equipped for the connection of dust extraction and col-
lection devices, ensure that these devices are mounted and are used
properly. Using dust extraction may reduce the hazards posed by dust.
3) Safety of persons
Product information
Pressgun Picco press machine set 7 from 22
a) Do not overload the tool. Use the electrical tool intended for the task
you are doing. For better results and more safety, use the appropriate
electrical tool in the specified power range.
b) Do not use an electrical tool with a defective switch. An electrical tool
which cannot be switched on or off is dangerous and must be repaired.
c) Pull the plug from the socket and/or remove the battery before
adjusting the device settings, changing accessories or putting the tool
away. This precaution prevents accidental startup of the electrical tool.
d) When not in use, electrical tools must be stored out of the reach of
children. Do not allow persons the use of the tool who are not familiar
with it and who have not read these instructions. Electrical tools are
dangerous if used by inexperienced persons.
e) Maintain the electrical tool carefully. Check whether moving tool com-
ponents work smoothly and are not jammed, whether parts are broken
or damaged in such a way that the proper function of the electrical tool
is impaired. Have damaged components repaired before using the elec-
trical tool. A lot of accidents are caused by improper maintenance of
electrical tools.
f) Use electrical tools, accessories, tool bits etc. as specified in these
instructions. Take the working conditions and the task at hand into con-
sideration. Using electrical tools for other than the intended use may
result in dangerous situations.
a) To charge the batteries, only use the chargers recommended by the
manufacturer. Chargers intended for a certain type of batteries pose a
fire risk if used for other batteries.
b) To power the electrical tool, only use the batteries intended for the
respective tool. Using other batteries poses a risk of injury and fire.
c) When not in use, keep the battery away from paperclips, coins, keys,
nails, screws or other small metal objects which might make a connec-
tion from one contact to the other. Short-circuits between the battery
contacts may result in burn injuries or fire.
d) Misuse may result in fluid leaking from the battery. Avoid any contact
with battery fluid. Rinse with water after any accidental contact. If bat-
tery fluid gets into your eyes, rinse with water and seek medical advice.
Leaking battery fluid may cause skin irritation or burn injuries.
a) Only commission qualified experts to repair your electrical tool, and
have them use original spare parts at all times. This ensures that your
tool remains safe.
b) If the connection cable needs replacing, have the repair done by the
manufacturer or an official service point to avoid safety risks.
4) Using and handling electrical tools
5) Using and handling battery-operated tools
6) Service
Product information
Pressgun Picco press machine set 8 from 22
2.3 Intended use
2.3.1 Areas of use
The Viega system press machine Pressgun Picco is intended for
pressing press connectors into the respective piping systems. In combi-
nation with Viega press jaws, the press tool is suitable for use with all
Viega sanitary and heating installation systems up and including dimen-
sion 35.
2.3.2 Maintenance
The tools are subject to normal wear and tear; for this reason, they must
be maintained in regular intervals. The maintenance / servicing of the
tools must be carried out at service points authorised by Viega. See
ÄChapter 3.5.3 „Inspection and maintenance“ on page 19
.
2.4 Product description
2.4.1 Overview
8
2
1
3
4
5
6
7
Fig. 1: Overview of the machine elements
1 - LED lamp
2 - cylinder head with press jaw fixture (180° rotatable)
3 - retaining bolt
Product information
Pressgun Picco press machine set 9 from 22
4 - Start button
5 - bracket for battery or power pack
6 - battery (depends on scope of delivery)
7 - power pack (depends on scope of delivery)
8 - button for manual release
Refer to the model number to see the scope of delivery of your press
machine in the table below:
Model number 2489.1 5389.1 2489.2
Pressgun Picco x x x
Press jaw set (dimensions 15 / 22 / 28) x - -
Press jaw set Raxofix (dimensions 16 / 20 / 25) - x -
Lithium ion battery (18 V / 2.0 Ah) x x x
Battery charger (230 V/18 V) x x x
Case with space saver for power pack x x x
Instructions for use x x x
2.4.2 Technical data
The product has the following technical data (approximate values):
Nominal capacity 270 W
voltage 18 V DC
Machine supervision electronic
Noise level 72 db (A)
Uncertainty 3 db (A)
Oscillation level < 2.5 m/s2
Uncertainty (K) 1.5 m/s2
Power transmission hydraulic
Shearing force at piston 24 kN
Power-on time maximum three pressings per
minute (≤ DN 54)
Weight with battery 2.6 kg
Scope of delivery
Press machine
Product information
Pressgun Picco press machine set 10 from 22
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