Vetus M2.C5 Manuel utilisateur

M2.C5

M2.D5

M2.06

M3.09

Operation manual

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina a

VD01027

M2.06

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina b

Operation manual

Please enter the serial numbers here.

These numbers should be quoted when inquiring about

Customer Service, Repairs or Spare Parts (see page 6).

We reserve the right to make any changes without previous

notice.

Serial numbers

Engine serial number Vetus:

Mitsubishi:

Gearbox serial number:

M2.C5 M2.D5

M2.06 M3.09

340102.04

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 1

Please read and observe the information given in this operation

manual. This will enable you to avoid accidents, preserve the

manufacturer’s warranty and maintain the engine in peak oper-

ating condition.

For the Guarantee Conditions, see the Vetus Diesel Service and

Warrantee Manual.

This engine has been built exclusively for the application speci-

fied in the scope of supply and is to be used only for the intend-

ed purpose. Any use exceeding that scope is considered to be

contrary to the intended purpose. The manufacturer will not not

assume responsibility for any damage resulting therefrom. The

risks involved are to be borne by the user.

Use in accordance with the intended purpose also implies com-

pliance with the conditions laid down by the manufacturer for

operation, maintenance and servicing. The engine should only

be operated, maintained and serviced by persons which are

familiar with the former and the hazards involved.

The relevant accident prevention guidelines and other generally

accepted safety and industrial hygiene regulations must be

observed.

Unauthorized engine modifications will invalidate any liability

claims against the manufacturer for resultant damage.

Manipulations of the injection and regulating system may also

influence the performance of the engine, and its emissions.

Adherence to legislation on pollution cannot be guaranteed

under such conditions.

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 2

Serial numbers 1

1 Introduction 4

2 Engine description

General 6

Identification of engine parts 8

Control panels 10

3 Use

General guidelines 11

First commissioning 12

Running-in 15

Starting 16

Pre-heating 17

Cruising 19

Stopping 20

4 Routine maintenance

Introduction 21

Maintenance schedule 22

5 Maintenance

Checking the oil level 23

Checking the coolant level 24

Checking and cleaning the

raw water strainer 25

Draining water from the water

separator/fuel filter 26

(Bleeding) 26

Changing the oil 28

Battery, cables and cable

connections 30

Checking the gearbox oil level 32

Changing the gearbox oil 33

Checking valve clearance 34

Replacing the fuel filter 36

Checking the V-belt 38

Checking flexible engine mounts 39

Checking hose connections 39

Checking fastenings 39

Checking the raw water pump 40

Coolant replacement 42

Cleaning the heat exchanger 44

Checking engine rpm 47

6 Winter lay-up

Winter storage procedure 49

Recommissioning after winter

storage 51

7 Troubleshooting 54

8 Technical Data 60

9 Operating media

Lubrication Oil 65

Fuel 66

Coolant 67

10 Wiring Diagrams 68

11 Overall Dimensions 70

Contents

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 3

Dear customer,

Vetus diesel engines are designed both for pleasure and com-

mercial craft. Consequently, a wide range of variants are offered

to meet the requirements of specific cases.

Your engine is appropriately equipped for your vessel, which

means that not necessarily all components described in this

manual are mounted to your engine.

We have endeavoured to highlight any differences so that you

will able to locate the operating and maintenance instructions

relevant to your engine quickly and easily.

Please read this manual before starting your engine and always

observe the operating and maintenance instructions.

We are available to help with any additional inquiries.

Sincerely,

Vetus den Ouden n.v.

Introduction

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 4

Safety measures

Introduction

All safety instructions in this manual are desig-

nated by the accompanying symbol. Please fol-

low them carefully.

Pass the safety instructions to other persons operating the

engine as well.

General regulations and laws for safety and accident prevention

must also be observed.

•Never attempt to touch moving parts when the engine is run-

ning.

•Never touch hot parts of the engine, and keep flammable

materials well away from the engine.

•Always stop the engine before checking or adjusting compo-

nents.

•Always stop the engine before checking or topping up the

coolant or oil.

•NEVER open cap on top of header tank when the engine is at

operating temperature.

•Always carry out maintenance safely by only using tools well

matched in size.

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 5

Engine data tag

The VETUS engine serial number and per-

formance data are printed on the engine

data tag.

Model and engine serial number must be

given when ordering spare parts.

Engine data tag location

The VETUS engine data tag is attached to

the flywheel housing.

Engine serial number

The MITSUBISHI engine serial number is

stamped on the fuel injection pump.

(arrow)

Engine description General

VD01044 VD01036 VD01035

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 6

VD00153

Cylinder numbering

Cylinders are numbered consecutively,

beginning at the front end.

Fuel pump seal

The manufacturer shall not be held liable

for damages resulting from adjustments

made to the fuel injection pump.

The maximum engine speed adjustment

screw has been sealed to prevent this.

General Engine description

VD00152 VD00150

Lead seal

Maximum

rpm adjust-

ment screw

Adjustments to the fuel pump

are to be carried out by author-

ized Vetus-Mitsubishi Service

specialists only.

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 7

21 Oil filler cap

2 Raw water inlet ø20 mm

3 Raw water pump

4 Oil dipstick

5 Manual operation of fuel supply

pump

6 Oil filter

7 Water separator/fuel filter drain

plug

8 Water separator/Fuel filter

9 Connection for gearbox push-pull

cable

10 Fuse

11 Electrical system connector box

12 Fuel return pipe connection

ø8mm

13 Air inlet silencer

14 Water separator/fuel filter air bleed

nipple

15 Manual operation of electric stop

16 Fuel supply pipe connection

ø8mm

17 Fuel lift pump

18 Connection for throttle push-pull

cable

Engine description Identification of engine parts

Service side

VD01028 M2.06

340102.04 M2C5D506/M309 EN 14-04-2005 10:33 Pagina 8

Ce manuel convient aux modèles suivants

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