Vetus DIESEL VH4.65 Manuel utilisateur
VH4.65
VH4.80
Operation manual
VD01079
VH4.80
1
Operation manual
Please enter the serial numbers here.
These numbers should be quoted when inquiring about Customer
Service, Repairs or Spare Parts (see page 6).
We reserve the right to make any changes without previous
notice.
Serial numbers
Engine serial number Vetus:
Hyundai:
Gearbox serial number:
VH4.65
VH4.80
350102.01 (STM4994)
Please read and observe the information given in this operation
manual. This will enable you to avoid accidents, preserve the
manufacturer’s warranty and maintain the engine in peak ope-
rating condition.
For the Guarantee Conditions, see the Vetus Diesel Service and
Warrantee Manual.
This engine has been built exclusively for the application speci-
fied in the scope of supply and is to be used only for the inten-
ded purpose. Any use exceeding that scope is considered to be
contrary to the intended purpose. The manufacturer will not not
assume responsibility for any damage resulting therefrom. The
risks involved are to be borne by the user.
Use in accordance with the intended purpose also implies com-
pliance with the conditions laid down by the manufacturer for
operation, maintenance and servicing. The engine should only
be operated, maintained and serviced by persons which are
familiar with the former and the hazards involved.
The relevant accident prevention guidelines and other gene-
rally accepted safety and industrial hygiene regulations must be
observed.
Unauthorized engine modifications will invalidate any liability
claims against the manufacturer for resultant damage.
Manipulations of the injection and regulating system may also
influence the performance of the engine, and its emissions.
Adherence to legislation on pollution cannot be guaranteed
under such conditions.
2
Serial numbers 1
1 Introduction 4
2 Engine description
General 6
Identification of engine parts 8
Control panels 10
3 Use
General guidelines 12
First commissioning 13
Running-in 16
Starting 17
(Pre-heating) 18
Cruising 20
Stopping 22
4 Routine maintenance
Introduction 23
Maintenance schedule 24
5 Maintenance
Checking the oil level 25
Checking the coolant level 26
Checking and cleaning the
raw water strainer 27
Draining water from the water
separator/fuel filter 28
(Bleeding) 29
Battery, cables and cable
connections 30
Changing the oil 32
Checking the gearbox oil level 34
Changing the gearbox oil 35
Replacing the fuel filter 36
Cleaning fuel lift pump 37
Checking the V-belts 38
Checking flexible engine mounts 40
Checking hose connections 40
Checking fastenings 40
Checking valve clearance 41
Checking the raw water pump 44
Coolant replacement 46
Cleaning the heat exchanger 48
Checking engine rpm 51
6 Winter lay-up
Winter storage procedure 52
Recommissioning after winter
storage 55
7 Troubleshooting 58
8 Technical Data 64
9 Operating media
Lubrication Oil 66
Fuel 67
Coolant 68
10 Wiring Diagrams 69
11 Overall Dimensions 72
3
Contents
4
Dear Customer,
Vetus diesel engines are designed both for pleasure and com-
mercial craft. Consequently, a wide range of variants are offered
to meet the requirements of specific cases.
Your engine is appropriately equipped for your vessel, which
means that not necessarily all components described in this
manual are mounted to your engine.
We have endeavoured to highlight any differences so that you
will able to locate the operating and maintenance instructions
relevant to your engine quickly and easily.
Please read this manual before starting your engine and always
observe the operating and maintenance instructions.
We are available to help with any additional inquiries.
Sincerely, VETUS N.V.
Introduction
5
Safety measures
Introduction
All safety instructions in this manual are des-
ignated by the accompanying symbol. Please
follow them carefully.
Pass the safety instructions to other persons operating the
engine as well.
General regulations and laws for safety and accident prevention
must also be observed.
• Never attempt to touch moving parts when the engine is run-
ning.
• Never touch hot parts of the engine, and keep flammable
materials well away from the engine.
• Always stop the engine before checking or adjusting compo-
nents.
• Always stop the engine before checking or topping up the
coolant or oil.
• Never open cap on top of header tank when the engine is at
operating temperature.
• Always carry out maintenance safely by only using tools well
matched in size.
6
Engine data tag
The vetus engine serial number and per-
formance data are printed on the engine
data tag.
Model and engine serial number must be
given when ordering spare parts.
Engine data tag location
The vetus engine data tag is attached to
the valve cover.
Engine serial number
The HyuNdai engine serial number is
stamped at the indicated spot.
Engine description General
VH480---A
D4BB1207830
A
4000 59 80
200001
ø88 MM
VD00232 VD01080 VD01081
7
Cylinder numbering
Cylinders are numbered consecutively,
beginning at the front end.
Fuel pump seal
The manufacturer shall not be held liable
for damages resulting from adjustments
made to the fuel injection pump.
The maximum engine speed adjustment
screw has been sealed to prevent this.
Adjustments to the fuel
pump are to be carried out
by authorized Vetus-Service
specialists only.
General Engine description
VD00230
Lead seal
Maximum rpm
adjustment screw
VD00229
Port-side
Starboard
8
1 Airvent connection
2 Exhaust injection bend
VH4.65: ø 60 mm
VH4.80: ø 75 mm
3 Lifting eye
4, 5 Cooling system drain plug
6 Heat exchanger
7 Expansion tank
8 Filler cap for cooling system
9 Alternator
10 V-belt alternator/ coolant pump
11 V-belt raw water pump
12 Raw water inlet ø 25 mm
13 Raw water pump
14 Oil filter
15 Oil cooler
16 Raw water drain plug
17 Calorifier connection, engine ‘IN’
(ø 22 mm)
18 Connection for throttle push-pull
cable
19 Cooling system air bleed nipple
20 Temp. switch coolant
Engine description Identification of engine parts
Starboard
1 2 3 4 5 6 7 8 9 10
11121314151617
VD01105
VH4.80
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