Velleman K8032 Manuel utilisateur

4 CHANNEL RUNNING LIGHT

K8032

ILLUSTRATED ASSEMBLY MANUAL H8032IP-1

Total solder points: 115

Difficulty level: beginner 1 2 3 4 5 advanced

Idealforcreatingdiscolighteffects,light

speedadjustable.

Suitedforinductiveloads.

Features & Specifications

Features:



Adjustable speed.

 Suited for inductive loads.

 4 channels with LED indicator.

 Ideal for disco effects.

 Noise suppressed according to EN55015.

Specifications:

 AC Power : 110 to 240 VAC.

 Auto frequency detection : 50/60Hz.

 Max load per channel 2A : 200W (110 - 125VAC)

400W (220 - 240VAC)

 Adjustable speed : 0,2 to 3Hz.

 Dimensions : 100 x 82 x 35mm / 4 x 3,3 x 1,4”

Assembly hints

1. Assembly (Skipping this can lead to troubles ! )

Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.

1.1 Make sure you have the right tools:

• A good quality soldering iron (25-40W) with a small tip.

• Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will

protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.

• Thin raisin-core solder. Do not use any flux or grease.

• A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads, hold the lead so they

cannot fly towards the eyes.

• Needle nose pliers, for bending leads, or to hold components in place.

• Small blade and Phillips screwdrivers. A basic range is fine.

For some projects, a basic multi-meter is required, or might be handy

1.2 Assembly Hints :

⇒Make sure the skill level matches your experience, to avoid disappointments.

⇒Follow the instructions carefully. Read and understand the entire step before you perform each operation.

⇒Perform the assembly in the correct order as stated in this manual

⇒Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.

⇒Values on the circuit diagram are subject to changes.

⇒Values in this assembly guide are correct*

⇒Use the check-boxes to mark your progress.

⇒Please read the included information on safety and customer service

* Typographical inaccuracies excluded. Always look for possible last minute manual updates, indicated as ‘NOTE’ on a separate leaflet.

0.000

Assembly hints

1.3 Soldering Hints :

1- Mount the component against the PCB surface and carefully solder the leads

2- Make sure the solder joints are cone-shaped and shiny

3- Trim excess leads as close as possible to the solder joint

REMOVE THEM FROM THE TAPE ONE AT A TIME !

AXIAL COMPONENTS ARE TAPED IN THE

CORRECT MOUNTING SEQUENCE !

You will find the colour code for the resistances and the LEDs in the HALG

(general manual) and on our website: http://www.velleman.be/common/service.aspx

Construction

 R4 : 3K3 (3 - 3 - 2 - B)

 R6 : 270 (2 - 7 - 1 - B)

 R7 : 270 (2 - 7 - 1 - B)

3. 1/4W Resistors

R...

 C3 : 100nF (104)

 C4 : 100nF (104)

 C6 : 100pF (101)

 C7 : 10nF (103)

6. Capacitors

 IC1 : 8p

5. IC socket. Watch the

position of the notch!

 ZD1 : 12V0

1. Zener diode. Watch the

polarity !

ZD...

CATHODE

 R8 : 270 (2 - 7 - 1 - B)

 R9 : 270 (2 - 7 - 1 - B)

 D1 : 1N4007

 D2 : 1N4007

2. Diodes. Watch the polarity !

D.. .

CATHODE

 R2 : 220K (2 - 2 - 4 - B - 9)

 R3 : 220K (2 - 2 - 4 - B - 9)

 R5 : 470K (4 - 7 - 4 - B - 9)

 R10 : 47 (4 - 7 - 0 - B - 9)

 R11 : 47 (4 - 7 - 0 - B - 9)

 R12 : 47 (4 - 7 - 0 - B - 9)

 R13 : 47 (4 - 7 - 0 - B - 9)

4. Metal film resistors

R...

CATHODE

 LD1 : 3mm RED

 LD2 : 3mm RED

 LD3 : 3mm RED

 LD4 : 3mm RED

7. LEDs. Watch the polarity!

 RV1 : 100K

8. Trim potentiometer

RV1

LD...

Construction

 C8 : 10nF / 600V

 C9 : 10nF / 600V

 C10 : 10nF / 600V

 C11 : 10nF / 600V

12. Capacitors

 C2 : 220µF / 25V

 C5 : 10µF / 35V

14. Electrolytic Capacitors.

Watch the polarity !

C...

 T1 : BC547B

9. Transistor.

 VR1 :UA78L05

10. Voltage regulator

VR...

 R1 : 220 (2 - 2 - 1 - B)

11. 1W Resistors

R...

2mm

 SK1 : Power (2x)

 SK2 : OUT1 (2x)

 SK3 : OUT2 (2x)

 SK4 : OUT3 (2x)

 SK5 : OUT4 (2x)

13. PCB tabs.

 TR1 : TIC225M

 TR2 : TIC225M

 TR3 : TIC225M

 TR4 : TIC225M

The back side corresponds to the

thick line!

15. Triacs.

TR...

 F1 : 2A (Slow)

16. Fuse holder + fuse

Construction

 IC1 : VK8032

Programmed PIC12C508A

18. IC. Watch the position of

the notch!

 Solder an AC cable to the SK1 pins (AC Power).

 Solder the cables of each lampholder to the appropriate pins.

As this kit is shipped to different countries, their is no AC plug supplied. You will

need to attach a plug that matches your electrical system.

You can adjust the running speed by turning the trimmer “RV1”. Each LED will

light up when a channel is activated.

19. Hook - up & use

OUT1

OUT2

POWER

UT3OUT

LLL

NNNN

200W at 110-125VAC

400W at 220-240VAC

MAX ! For each channel.

AC PLUG

Inspect the complete

assembly once more

before applying power

to the unit !

 C1 : 680nF / 600V

17. Capacitor

PCB

20. PCB

Diagram

21. Diagram

SK1

AC POWER

2A R1

220/1W

680n/600

220K/.6W

ZD1

ZB12V0

1N4007

220µ/25

I O

GND

VR1

UA78L05

100n

10µ

GP4/OSC2

Vdd

GP5/OSC1/CLKIN

GP3/MCLR/Vpp

GP2/T0CKl

GP0

GP1

Vss

IC1

PIC12C508A

3K3

RV1

100KSHS

100pF

BC547

1N4007

10n

LD1

LD2

LD3

LD4

270

TR2

TR1

4x TIC225M

TR3

TR4

SK2

OUT1

SK3

OUT2

SK4

OUT3

SK5

OUT4

470K/.6W

R10

47/.6W

R11

47/.6W

R12

47/.6W

R13

47/.6W

C11

10n /600

C10

10n /600

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