Vc999 K6 Manuel utilisateur

Operating Manual

Art. no. 519.340

K6/K6N

Vacuum Packaging Machine

Inauen Maschinen AG Tel. ++41 (0) 71 35 35 900

Melonenstrasse 2 Fax ++41 (0) 71 35 35 901

CH-9100 Herisau / Switzerland E-mail [email protected]

K6/K6N Vacuum Packaging Machine

Contents

2002-04-25 Art. no. 519.340 Page 2/56

Contents

1Introduction..........................................................................................................5

1.1 General information.............................................................................................5

1.2 Definitions ...............................................................................................................6

1.3 Protection of copyright........................................................................................6

2Safety, warranty..................................................................................................7

2.1 General safety instructions ...............................................................................7

2.1.1 Use as prescribed................................................................................................8

2.1.1.1 Machine without an inert gas system (K6 type).........................................8

2.1.1.2 Machine with an inert gas system (K6N type)...........................................8

2.1.2 Processingmaterials ...........................................................................................9

2.1.2.1 Vacuumbags.........................................................................................................9

2.1.2.2 Suitableproducts..................................................................................................9

2.1.2.3 Inert gas...................................................................................................................9

2.1.3 Requirements for operators............................................................................10

2.2 Explanation of the safety instructions..........................................................10

2.3 Warranty, liability................................................................................................10

3Description of the machine .........................................................................11

3.1 Principle of how it works ..................................................................................11

3.1.1 Structure of the machine..................................................................................11

3.1.2 Packaging cycle..................................................................................................11

3.2 Technical data.....................................................................................................12

3.2.1 Dimensions...........................................................................................................12

3.2.2 Weight....................................................................................................................12

3.2.3 Vacuumtechnology...........................................................................................13

3.2.3.1 Vacuumpump.....................................................................................................13

3.2.3.2 Vacuumgeneration...........................................................................................13

3.2.4 Welding technology...........................................................................................13

3.2.5 Inert gas connection..........................................................................................13

3.2.6 Power supply.......................................................................................................13

3.2.7 Controller...............................................................................................................14

3.2.8 Noiseemission....................................................................................................14

4Packaging and transport ..............................................................................15

4.1 Packaging the machine....................................................................................15

4.2 Transportation of the machine .......................................................................15

4.3 Unpacking the machine....................................................................................15

5Setting up the machine.................................................................................16

5.1 Criteria for the installation site .......................................................................16

5.2 Foundations..........................................................................................................16

5.3 Ambienttemperature ........................................................................................16

5.4 Safety space ........................................................................................................16

K6/K6N Vacuum Packaging Machine

Contents

2002-04-25 Art. no. 519.340 Page 3/56

6Interface definition..........................................................................................17

6.1 Electrical connection.........................................................................................17

6.2 Inert gas connection..........................................................................................17

7Installation of the machine..........................................................................18

7.1 Electrical installation..........................................................................................18

7.2 Inert gas installation..........................................................................................19

7.3 Pouring in oil ........................................................................................................19

7.4 Cleaning the machine .......................................................................................20

8Start-up.................................................................................................................21

8.1 Initial start-up .......................................................................................................21

8.1.1 Installation check................................................................................................21

8.1.2 Switching on the machine...............................................................................21

9Operation.............................................................................................................23

9.1 General instructions ..........................................................................................23

9.2 Requirements for operation............................................................................23

9.3 Preparation...........................................................................................................23

9.3.1 Preparingtheproduct .......................................................................................23

9.3.2 Packaging materials..........................................................................................24

9.3.3 Preparing the products for packaging.........................................................24

9.3.4 Adapting the packaging machine to suit the product.............................25

9.4 Controls .................................................................................................................27

9.4.1 Control panel........................................................................................................27

9.4.2 Switching on.........................................................................................................29

9.4.3 Inserting bags......................................................................................................29

9.4.4 Starting the packaging cycle..........................................................................30

9.4.5 Intervention in the packaging cycle..............................................................30

9.4.6 Ending packaging...............................................................................................30

9.5 Programming .......................................................................................................31

9.5.1 Packaging programs.........................................................................................31

9.5.2 Meaning of the parameters.............................................................................31

9.5.2.1 Vacuuming to evaporation point (A)...........................................................31

9.5.2.2 Vacuuming to the setpoint (B).......................................................................31

9.5.2.3 Vacuuming in stages up to the setpoint (C)..............................................32

9.5.2.4 Standby vacuuming...........................................................................................32

9.5.2.5 Intermediate ventilation....................................................................................32

9.5.2.6 Welding ..................................................................................................................32

9.5.2.7 Cutting....................................................................................................................33

9.5.2.8 Preventilation(Softair).....................................................................................33

9.5.3 Programming .......................................................................................................34

9.5.3.1 Selecting a program number ..........................................................................34

9.5.3.2 Compiling or changing a program ................................................................34

9.5.4 Program overview..............................................................................................35

9.5.5 Protected programs...........................................................................................36

9.5.6 Service program .................................................................................................36

9.5.7 Program table......................................................................................................37

10 Switching off the machine...........................................................................38

K6/K6N Vacuum Packaging Machine

Contents

2002-04-25 Art. no. 519.340 Page 4/56

11 Faults.....................................................................................................................39

11.1 Displayed faults...................................................................................................39

11.2 Other faults...........................................................................................................40

12 Process oils........................................................................................................41

13 Maintenance.......................................................................................................42

13.1 Cleaning................................................................................................................42

13.1.1 Detergent..............................................................................................................42

13.1.2 Cleaning interval.................................................................................................42

13.2 Checks ...................................................................................................................42

13.3 Maintenance and servicing.............................................................................43

13.3.1 Replacing the seal on the lid..........................................................................43

13.3.2 Maintenance on the welding bars.................................................................43

13.3.3 Maintenance of the welding cap pass.........................................................45

13.3.4 Maintenance work on the power supply.....................................................46

13.3.4.1 Electric fuses........................................................................................................46

13.3.4.2 Replacing the electronics board....................................................................46

13.3.5 Maintenance of the vacuum pump...............................................................47

13.3.5.1Toppingupoil......................................................................................................47

13.3.5.2 Cleaning the suction filter................................................................................49

13.3.5.3 Replacing oil separator elements.................................................................50

14 Repairs..................................................................................................................51

15 Spare parts..........................................................................................................51

15.1 Ordering spare parts .........................................................................................51

16 Disposal...............................................................................................................52

17 Diagrams..............................................................................................................53

17.1 Pneumatics diagram .........................................................................................53

17.2 Circuit diagrams..................................................................................................54

18 Index......................................................................................................................56

K6/K6N Vacuum Packaging Machine

Introduction

2002-04-25 Art. no. 519.340 Page 5/56

1Introduction

1.1 General information

§This product manual must be read, understood and complied with fully by the operators who are

responsible for the vacuum packagingmachine.

§All the technical documentation must be kept beside the vacuum packaging machine (called the

machine below) at all times.

§We recommend that you read the Operating Manual carefully before putting the machine into

operation because we will not accept liability for any injury, damage and operational problems

resulting from failure to comply with this Operating Manual.

§It is essential that you familiarise yourself with this Operating Manual in order to avoid operating

errors and to ensure that thesystem operates without any problems. Therefore, it is very important

that the relevant personnel read this Operating Manual.

§This machine has been built according to the state of the art and carries on Inauen Maschinen AG’s

long tradition of Swiss quality workmanship, productivity and reliability. In particular, the machine

conforms to EN 89/392 and subsequent amendments to that.

§However, if any problems do occur, please contact our Customer Service Department who will be

only too happy to help.

§The diagrams and data contained in this Operating Manual are subject to modifications where this is

required in order to improve the machine.

§Dimensions and designs are subject to change.

Customer Service Dept. Switzerland

The manufacturer’s address is shown on the machine’s rating plate. Always quote the machine type and

serial number. They are also shown on the rating plate. The rating plate is located on the back of the

machine.

Manufacturer: Inauen Maschinen AG

Address: Melonenstrasse 2

CH-9100Herisau

Tel.: ++41 (0)71 35 35 900

Fax: ++41 (0)71 35 35 901

E-mail: [email protected]

Web site: www.vc999.com

K6/K6N Vacuum Packaging Machine

Introduction

2002-04-25 Art. no. 519.340 Page 6/56

1.2 Definitions

The following terms are used in this Operating Manual to describe the people who work with or on the

machine:

Owner

The owner is the firm which has entered into a contract with the manufacturer or its agent. The owner is

legally entitled to sign contracts. It purchases the vacuum packaging machine and ensures that it is

used as directed.

Operator, operating personnel

The operating personnel or operator are instructed or authorised by the owner to operate the machine

and are trained how to do this. They must have read and understood the Operating and Maintenance

Manual.

Technician, technical personnel

The technical personnel or technician are instructed by the owner to perform assembly, installation,

maintenance, repairs or trouble shooting. They must have read and understood the Operating and

Maintenance Manual.

1.3 Protection of copyright

This Operating Manual must be treated as confidential. All the data and information contained in this

Operating Manual are protected by the Copyright Act. Breaches of copyright are punishable by law and

will result in fines.

This Manual contains information which is protected by copyright. It may not be duplicated, copied,

transferred onto microfilm or disclosed to any third parties without the permission of Inauen Maschinen

AG, in whole or in part. Breaches of copyright will result in fines.

K6/K6N Vacuum Packaging Machine

Safety, warranty

2002-04-25 Art. no. 519.340 Page 7/56

2Safety, warranty

2.1 General safety instructions

Pay particular attention to the following instructions:

§Anyone in the owner’s factory who is involved in the installation, start-up, operation and servicing

(inspection, maintenance, repairs) of the machine must have read and understood the complete

Operating Manual, in particular the section on "Safety, warranty".

§This machine has been manufactured and assembled according to the state of the art and is safe to

operate. We place particular importance on the safety of the users and on arranging the controls

ergonomically.

§In order to guarantee the safety of the operator, we have taken care to ensure that the outsourced

parts of the machine conform to EN 89/392. The vacuum pumpcomes with a certificate. The

declaration of conformity by the manufacturer of the vacuum pump is available from the machine

manufacturer.

§Our Quality Assurance Department (QS) performs continuous tests on individual parts and on the

complete machine.

§All safety and protective equipment is included in this safety concept which is geared towards

protecting all the people who are employed to work on or with this machine against dangers.

IMPORTANT

No modifications may be made which may change or prevent the functioning and action of the

safety and protective equipment. The manufacturer refuses to accept liability in those cases!

§The machine may only be operated if all the safety and protective equipment is in place and working

properly.

IMPORTANT

Follow the switch-off procedures outlined in the Operating Manual during all installation, start-

up, operation, resetting, adaptation and maintenance work.

§Nothing may to done which compromises the safety of the machine.

§The operator must report any changes to the machine which lessen safety standards immediately.

§The operator may only operate the machine if it is in perfect working order.

§The user must give appropriate instructions and performs checks to ensure that the area around the

machine is kept tidy and well organised.

IMPORTANT

The machine MUST be switched off before installation, maintenance and repair work is carried

out on it. Before this work gets under way, switch off the main switchand put on a padlock to

prevent the machine being switched on inadvertently. Keep the key out of the reach of other

people!

§When the servicing is complete, check that all the safety equipment is in place and working properly

before switching the machineback on.

K6/K6N Vacuum Packaging Machine

Safety, warranty

2002-04-25 Art. no. 519.340 Page 8/56

§Following electrical installation or servicing, test the safety measures (e.g. earthing resistance).

§The machine must be operated in compliance with local safety and accident prevention regulations.

§This Operating Manual represents part of themachine. It must be replaced immediately if it is

damaged or lost. For another copy, contact our Customer Service Department or an official customer

service centre.

2.1.1 Use as prescribed

There are two versions of the machine available:

§machine without an inert gas system K6 type

machine with an inert gas system K6N type

Both versions of the machine are intended for vacuum packaging solid and liquid goods, mainly

foodstuffs such as meats, sausage, etc. However, they can also be usedfor non-food products (medical

devices, electrical and mechanical components).

IMPORTANT

Both of these machines can be dangerous if they are not used properly or as directed. In order

to ensure that the machines are used as prescribed, it is also important to comply with the

installation, operation and maintenance conditions specified by the manufacturer.

2.1.1.1 Machine without an inert gas system (K6 type)

The K6 machine is used for the products describedabove. It is not suitable for products which are

sensitive to pressure as they would be damaged by the vacuum and the tightly applied packaging

plastic.

2.1.1.2 Machine with an inert gas system (K6N type)

The K6N machine is used for theproducts described above.

Advantages of applying inert gas

§This enables products which are sensitive to pressure to be packed without any risk of damage. The

products keep longer and maintain their natural colours.

DANGER

In line with international regulations, high-pressure gases may only be fed via a reducer valve!

DANGER

If you used nitrogen and/or carbon dioxide, it is imperative that the room is well ventilated!

K6/K6N Vacuum Packaging Machine

Safety, warranty

2002-04-25 Art. no. 519.340 Page 9/56

Refer to the sub-section on “Inert gas” in the next section, “Processing materials”, for further important

information on the types of inert gas which may be used.

2.1.2 Processing materials

2.1.2.1 Vacuum bags

The vacuum bags must be suitable and passed for welding under pressure and heat. They must also

conform to hygiene regulations in terms of the handling and packaging of foodstuffs. Obtain a certificate

of suitability from the manufacturer. The vacuum bags must also display the following properties:

§resistance to refrigeration

§resistance to heat

§strength

The machine owner is responsible for ensuring that the vacuum bags used are suitable for heat welding

and do not pose any potential dangers, such as fire hazards or the emission of toxic substances.

2.1.2.2 Suitable products

The products which are suitable for vacuum processing are those which neither explode nor emit toxic

gases during this process or which are not damaged as a result of the effect of the vacuum.

IMPORTANT

The products being packaged may not possess any sharp parts which may penetrate through

the packaging over time and damage the hermetic seal of the packaging.

If you are in any doubt, check the suitability of the products using spare samples or contact the

manufacturer of the machine for advice.

DANGER

Generating vacuums kills live animals! Do not vacuum pack anything which is alive and ensure

that no live animals are vacuum packed by unauthorised personnel or children!

DANGER

Inflammable, potentially explosive substances and pressurised gas cylinders may not be

packaged becaus e they may endanger the health and well-being of the operator!

2.1.2.3 Inert gas

The machines with the inert gas system (K6N type) are intended to use the following inert gases:

§nitrogen (N2)

§carbon dioxide (CO2)

§anymix of these two gases.

K6/K6N Vacuum Packaging Machine

Safety, warranty

2002-04-25 Art. no. 519.340 Page10/56

DANGER

In the gas mix introduced, the ratio of oxygen (O2) may not exceed 20%.

A different gas may only be used with the prior consent of the manufacturer of the machine.

Explosive gases or a gas which may be harmful to the operator if inhaled are prohibited, in

particular.

2.1.3 Requirements for operators

The machine may only be operated, maintained and serviced by authorised personnel who receive

training and instruction on how the machine works. The owner must point out potential dangers to the

personnel.

The owner must clearly delegate responsibility for installation, operation and maintenance in order to

ensure that there is no uncertainty on where responsibility lies with regard to safety. Theoperator must

also ensure that no unauthorised persons work on the machine.

2.2 Explanation of the safety instructions

All the safety instructions in this operating manual provide the operator with early warning of possible

dangers, possible damage to the machine and peripheral equipment and of flawed, productive work.

Any sections which are of particular importance to the operator are marked by a warning symbol. The

operator must read and comply with this information.

Meanings:

IMPORTANT

Important information for the operator to help him operate the machine correctly and efficiently.

WARNING

Danger or unsafe action which might only result in minor injuries, but which can result in

considerable damage to equipment or property or environmental harm.

DANGER

Danger or unsafe action which may result in serious or fatal injuries to the operator or other

people.

2.3 Warranty, liability

The warranty is limited to the replacement of faulty materials. More far-reaching claims may not be

made.

The machine must be operated in the intended manner, as described in this Operating Manual. It may

not be used for any other purposes. The customer may not perform any modifications and changes. In

these cases, Inauen Maschinen AG will refuse to accept any liability.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels vc999 Appareils de cuisine

vc999

vc999 K7 Manuel utilisateur

Manuels Appareils de cuisine populaires d'autres marques

Tayama

Tayama TYG-35AF Manuel utilisateur

AEG

AEG 43172V-MN Manuel utilisateur

REBER

REBER Professional 40 Guide de l'utilisateur

North American

North American BB12482G / TR-F-04-B-NCT-1 Manuel utilisateur

Presto

Presto fountain popper Manuel utilisateur

Westmark

Westmark 1035 2260 Manuel utilisateur

Zanussi

Zanussi ZCG64396XA Manuel utilisateur

HOFFEN

HOFFEN SM-9302M Manuel utilisateur

Philips

Philips HD3133 Manuel utilisateur

Ronco

Ronco Beef Jerky Manuel utilisateur

Hendi

Hendi 470411 Manuel utilisateur

Livoo

Livoo MEN386 Manuel utilisateur

Vogue

Vogue D446 Manuel utilisateur

croydon

croydon WR-10313-700 Manuel utilisateur

ADE

ADE AUTOMATIC-L Manuel utilisateur

Chefman

Chefman RJ43-SQ Series Manuel utilisateur

Vacmaster

Vacmaster VP680 Manuel utilisateur

Jetmaster

Jetmaster 900HG Manuel utilisateur

vc999 K6 Manuel utilisateur

Manuels Appareils de cuisine populaires d'autres marques